Additive Manufacturing Using Agriculturally Derived Biowastes: A Systematic Literature Review.

Agriculturally derived biowastes can be transformed into a diverse range of materials, including powders, fibers, and filaments, which can be used in additive manufacturing methods. This review study reports a study that analyzes the existing literature on the development of novel materials from agriculturally derived biowastes for additive manufacturing methods. A review was conducted of 57 selected publications since 2016 covering various agriculturally derived biowastes, different additive manufacturing methods, and potential large-scale applications of additive manufacturing using these materials. Wood, fish, and algal cultivation wastes were also included in the broader category of agriculturally derived biowastes. Further research and development are required to optimize the use of agriculturally derived biowastes for additive manufacturing, particularly with regard to material innovation, improving print quality and mechanical properties, as well as exploring large-scale industrial applications.

Tomography of 3D-Printed Lattice Structured Aluminum-Silicon Alloy and Its Deformation.

Additive manufactured light components are desirable for airspace and automobile applications where failure resistance under contact is important. To date, understanding the nature of subsurface damage in contact is still lacking. In this research, we investigated 3D-printed aluminum-silicon (Al-Si) alloys in the lattice structure under a rolling contact condition. Using the microtomography technique, we were able to construct a 3D image of the lattice structure being plastically deformed. Finite element analysis was conducted about the strain and stress on struts of different dimensions. Results showed that morphology dominated the deformation. The significant factors affecting the deformation were the strut aspect ratio, and their relative diameter. When the aspect ratio of a strut is smaller than 0.5, the plastic deformation is distributed in the subsurface region and when it is larger than 0.5, the deformation concentrates on the top layer of struts. This research indicates that the dimensional parameters of lattice structures can be designed for optimization to achieve higher resistance to deformation.

Residual stress measurements via neutron diffraction of additive manufactured stainless steel 17-4 PH.

Neutron diffraction was employed to measure internal residual stresses at various locations along stainless steel (SS) 17-4 PH specimens additively manufactured via laser-powder bed fusion (L-PBF). Of these specimens, two were rods (diameter=8 mm, length=80 mm) built vertically upward and one a parallelepiped (8×80×9 mm3) built with its longest edge parallel to ground. One rod and the parallelepiped were left in their as-built condition, while the other rod was heat treated. Data presented provide insight into the microstructural characteristics of typical L-PBF SS 17-4 PH specimens and their dependence on build orientation and post-processing procedures such as heat treatment. Data have been deposited in the Data in Brief Dataverse repository (doi:10.7910/DVN/T41S3V).

Spatial Control of Functional Response in 4D-Printed Active Metallic Structures.

We demonstrate a method to achieve local control of 3-dimensional thermal history in a metallic alloy, which resulted in designed spatial variations in its functional response. A nickel-titanium shape memory alloy part was created with multiple shape-recovery stages activated at different temperatures using the selective laser melting technique. The multi-stage transformation originates from differences in thermal history, and thus the precipitate structure, at various locations created from controlled variations in the hatch distance within the same part. This is a first example of precision location-dependent control of thermal history in alloys beyond the surface, and utilizes additive manufacturing techniques as a tool to create materials with novel functional response that is difficult to achieve through conventional methods.