Intaglio surface trueness of dentures bases fabricated with 3D printing vs. conventional workflow: a clinical study.

The latest generation of intraoral scanners can record the prosthetic field with relative ease, high accuracy and comfort for the patient, and have enabled fully digital protocols for designing and manufacturing complete dentures. The present study aims to examine the intaglio surface trueness of 3D printed maxillary dentures produced by fully digital workflow in comparison with dentures produced by analogue clinical and laboratory prosthetic workflow. The edentulous maxillary arch of 15 patients was scanned with an intraoral scanner as well as the intaglio of the delivered conventional denture. The scan of the edentulous arch was imported into a dental design software to produce the denture base which was then 3D printed. The intaglio surface of the finished 3D printed denture bases was digitized and used to assess the trueness of the printed denture bases compared to the intaglio surface of the conventional dentures as well as performing a trueness comparison in relation to the scanned edentulous arches. The dataset (n = 30) was subjected to Kruskal-Wallis test analysis, the significance level being established at α = 0.05. The results of the study showed that the printed group displayed better trueness values with a median of 176.9 µm while the analogue group showed a median of 342 µm. Employing a fully digital workflow to produce 3D-printed denture bases yields a consistent and precise manufacturing method when accounting for the intaglio surface of the denture.

Scanning Distance Influence on the Intraoral Scanning Accuracy-An In Vitro Study.

Intraoral scanners (IOS) have reached a point where their impact in the dental office cannot be denied. The distance between the tip of the IOS and the preparation may have implications on the accuracy of the digital model. The objective of this study was to evaluate the differences in accuracy between digital impressions in the scenario of different scanning distances. Twenty consecutive scans were performed at five predetermined distances: 5 mm, 10 mm, 15 mm, 20 mm and 23 mm by a single operator. The scanning distance of 10 mm displayed the best accuracy with an overall trueness value of 23.05 µm and precision value of 4.2 µm. The drawn conclusion was that increased scanning distances can decrease the accuracy of a digital impression.

Can Dental Office Lighting Intensity Conditions Influence the Accuracy of Intraoral Scanning?

The aim of this study was to evaluate the influence of different settings of ambient light intensity inside the dental office on the accuracy (trueness and precision) of an intraoral scanner (IOS). A full crown preparation was conducted on a resin molar which was scanned using a high resolution extraoral scanner to obtain a reference model. Six light settings were chosen based on the most clinically relevant light conditions inside the workspace, and the preparation was scanned using an intraoral scanner (PlanScan, Planmeca). The obtained data was analyzed using a professional 3D quality control software (Geomagic Control X). There was no statistically relevant difference between the groups when regarding trueness, although a slight influence of the light intensity could be observed on the trueness values. Regarding precision, the best results were obtained in the 3800 lux group, with the other groups presenting close values, excepting the extreme values (400 lux and 11 000 lux) groups that proved to be the most deficient.