Finely Tuned Submicroporous Thin-Film Molecular Sieve Membranes for Highly Efficient Fluid Separations.

Polymeric membranes with increasingly high permselective performances are gaining a significant role in lowering the energy burden and improving the environmental sustainability of complex chemical separations. However, the commercial deployment of newly designed materials with promising intrinsic properties for fluid separations has been stalled by challenges associated with fabrication and scale up of low-cost, high-performance, defect-free thin-film composite (TFC) membranes. Here, a facile method to fabricate next-generation TFC membranes using a bridged-bicyclic triptycene tetra-acyl chloride (Trip) building block with a large fraction of finely tuned structural submicroporosity (pore size < 4 Å) is demonstrated. The TFCs exhibit superb potential for removal of small (≈200 g mol-1 ) organic microcontaminants from organic solvent streams by showing both improved rejection and permeance in organic systems compared to current state-of-the-art commercial membranes. The TFCs also display unprecedented properties for desalination applications with performance located far above the current water permeance/sodium chloride rejection trendline. The strategy of using highly contorted triptycene building blocks with well-defined interconnected internal free volume elements establishes a scalable, generalized approach to fabricate highly selective, submicroporous TFC membranes for a wide variety of challenging energy-intensive fluid separations.

Synthesis and Gas-Permeation Characterization of a Novel High-Surface Area Polyamide Derived from 1,3,6,8-Tetramethyl-2,7-diaminotriptycene: Towards Polyamides of Intrinsic Microporosity (PIM-PAs).

A triptycene-based diamine, 1,3,6,8-tetramethyl-2,7-diamino-triptycene (TMDAT), was used for the synthesis of a novel solution-processable polyamide obtained via polycondensation reaction with 4,4'-(hexafluoroisopropylidene)bis(benzoic acid) (6FBBA). Molecular simulations confirmed that the tetrasubstitution with ortho-methyl groups in the triptycene building block reduced rotations around the C⁻N bond of the amide group leading to enhanced fractional free volume. Based on N2 sorption at 77 K, 6FBBA-TMDAT revealed microporosity with a Brunauer⁻Emmett⁻Teller (BET) surface area of 396 m² g-1; to date, this is the highest value reported for a linear polyamide. The aged 6FBBA-TMDAT sample showed moderate pure-gas permeabilities (e.g., 198 barrer for H2, ~109 for CO2, and ~25 for O2) and permselectivities (e.g., αH2/CH4 of ~50) that position this polyamide close to the 2008 H2/CH4 and H2/N2 upper bounds. CO2⁻CH4 mixed-gas permeability experiments at 35 °C demonstrated poor plasticization resistance; mixed-gas permselectivity negatively deviated from the pure-gas values likely, due to the enhancement of CH4 diffusion induced by mixing effects.

Experimental Mixed-Gas Permeability, Sorption and Diffusion of CO2-CH4 Mixtures in 6FDA-mPDA Polyimide Membrane: Unveiling the Effect of Competitive Sorption on Permeability Selectivity.

The nonideal behavior of polymeric membranes during separation of gas mixtures can be quantified via the solution-diffusion theory from experimental mixed-gas solubility and permeability coefficients. In this study, CO2-CH4 mixtures were sorbed at 35 °C in 4,4'-(hexafluoroisopropylidene)diphthalic dianhydride (6FDA)-m-phenylenediamine (mPDA)-a polyimide of remarkable performance. The existence of a linear trend for all data of mixed-gas CO2 versus CH4 solubility coefficients-regardless of mixture concentration-was observed for 6FDA-mPDA and other polymeric films; the slope of this trend was identified as the ratio of gas solubilities at infinite dilution. The CO2/CH4 mixed-gas solubility selectivity of 6FDA-mPDA and previously reported polymers was higher than the equimolar pure-gas value and increased with pressure from the infinite dilution value. The analysis of CO2-CH4 mixed-gas concentration-averaged effective diffusion coefficients of equimolar feeds showed that CO2 diffusivity was not affected by CH4. Our data indicate that the decrease of CO2/CH4 mixed-gas diffusion, and permeability selectivity from the pure-gas values, resulted from an increase in the methane diffusion coefficient in mixtures. This effect was the result of an alteration of the size sieving properties of 6FDA-mPDA as a consequence of CO2 presence in the 6FDA-mPDA film matrix.

Synthesis of Highly Gas-Permeable Polyimides of Intrinsic Microporosity Derived from 1,3,6,8-Tetramethyl-2,7-diaminotriptycene.

A simple synthetic route to a novel sterically hindered triptycene-based diamine, 1,3,6,8-tetramethyl-2,7-diaminotriptycene (TMDAT), and its use in the preparation of high molecular weight polyimides of intrinsic microporosity (PIM-PIs) are reported. The organosoluble TMDAT-derived polyimides displayed high Brunauer-Emmett-Teller surface areas ranging between 610 and 850 m2 g-1 and demonstrated excellent thermal stability of up to 510 °C. Introduction of the rigid three-dimensional paddlewheel triptycene framework and the tetramethyl-induced restriction of the imide bond rotation resulted in highly permeable polyimides with moderate gas-pair selectivity. The best performing polyimide made from TMDAT and a triptycene-based dianhydride showed gas transport properties located between the 2008 and 2015 polymer permeability/selectivity trade-off curves with H2 and O2 permeabilities of 2858 and 575 barrer combined with H2/N2 and O2/N2 selectivities of 24 and 4.8, respectively, after 200 days of physical aging.