UV Sterilization Effects and Osteoblast Proliferation on Amorphous Carbon Films Classified Based on Optical Constants.

Optical classification methods that distinguish amorphous carbon films into six types based on refractive index and extinction coefficient have garnered increasing attention. In this study, five types of amorphous carbon films were prepared on Si substrates using different plasma processes, including physical and chemical vapor deposition. The refractive index and extinction coefficient of the amorphous carbon films were measured using spectroscopic ellipsometry, and the samples were classified into five amorphous carbon types-amorphous, hydrogenated amorphous, tetrahedral amorphous, polymer-like, and graphite-like carbon-based on optical constants. Each amorphous carbon type was irradiated with 253.7 nm UV treatment; the structure and surface properties of each were investigated before and after UV treatment. No significant changes were observed in film structure nor surface oxidation after UV sterilization progressed at approximately the same level for all amorphous carbon types. Osteoblast proliferation associated with amorphous carbon types was evaluated in vitro. Graphite-like carbon, which has relatively high surface oxidation levels, was associated with higher osteoblast proliferation levels than the other carbon types. Our findings inform the selection of suitable amorphous carbon types based on optical constants for use in specific medical devices related to osteoblasts, such as artificial joints and dental implants.

Osteoblastic MC3T3-E1 cells on diamond-like carbon-coated silicon plates: Field emission scanning electron microscopy data.

Diamond-like carbon (DLC) is an amorphous form of carbon that contains aspects of both the diamond and graphite structures. It is composed of carbon and hydrogen, and owing to its texture, high mechanical hardness, chemical inertness, and optical transparency, DLC is widely used as a protective coating in the form of a thin film, which is applied to the surfaces of many materials. Recently, it has attracted attention as a biomedical material because of its high biocompatibility and stability [1,2]. DLC is particularly suitable to be embedded in the body owing to its low friction properties and selective cell surface attachment properties [3]. The material is currently being developed for the treatment of bone fractures [4]. However, unlike fibroblasts, the attachment of osteoblasts has not been extensively examined and no morphological data is available on how osteoblastic cells form contacts with the surface of biocompatible DLC-coated materials. Herein, such data were collected by coating DLC on the surface of silicon plates. The attachment of mouse cells to the DLC-coated plates was examined by colorimetric cell proliferation assay, and morphological observations were made using a field emission scanning electron microscope. Also, the flat cross section of the cell and plate was obtained by the ion milling method.

Surface Reformation of Medical Devices with DLC Coating.

We evaluated the adhesion, friction characteristics, durability against bodily acids, sterilization, cleaning, and anti-reflection performance of diamond-like carbon (DLC) coatings formed as a surface treatment of intracorporeal medical devices. The major coefficients of friction during intubation in a living body in all environments were lower with DLC coatings than with black chrome plating. DLC demonstrated an adhesion of approximately 24 N, which is eight times stronger than that of black chrome plating. DLC-coated samples also showed significant stability without being damaged during acid immersion and high-pressure steam sterilization, as suggested by the results of durability tests. In addition, the coatings remained unpeeled in a usage environment, and there was no change in the anti-reflection performance of the DLC coatings. In summary, DLC coatings are useful for improving intracorporeal device surfaces and extending the lives of medical devices.

Properties and Classification of Diamond-Like Carbon Films.

Diamond-like carbon (DLC) films have been extensively applied in industries owing to their excellent characteristics such as high hardness. In particular, there is a growing demand for their use as protective films for mechanical parts owing to their excellent wear resistance and low friction coefficient. DLC films have been deposited by various methods and many deviate from the DLC regions present in the ternary diagrams proposed for sp3 covalent carbon, sp2 covalent carbon, and hydrogen. Consequently, redefining the DLC region on ternary diagrams using DLC coatings for mechanical and electrical components is urgently required. Therefore, we investigate the sp3 ratio, hydrogen content, and other properties of 74 types of amorphous carbon films and present the classification of amorphous carbon films, including DLC. We measured the sp3 ratios and hydrogen content using near-edge X-ray absorption fine structure and Rutherford backscattering-elastic recoil detection analysis under unified conditions. Amorphous carbon films were widely found with nonuniform distribution. The number of carbon atoms in the sp3 covalent carbon without bonding with hydrogen and the logarithm of the hydrogen content were inversely proportional. Further, we elucidated the DLC regions on the ternary diagram, classified the amorphous carbon films, and summarized the characteristics and applications of each type of DLC.

Evaluation of protein adsorption to diamond-like carbon (DLC) and fluorinedoped DLC films using the quartz crystal microbalance method.

The aim of the present study was to evaluate albumin adsorption to stainless steel (SUS), diamond-like carbon (DLC) and fluorinedoped DLC (F-DLC) films using the quartz crystal microbalance (QCM) method. Each sensor was characterized using atomic force microscopy, surface roughness and surface wettability measurements and surface free energy calculations. Adsorbed amounts of bovine serum albumin on DLC and F-DLC were significantly lower than that on SUS (p<0.05). The apparent first-order reaction rate, kobs, of F-DLC was significantly larger than those of SUS and DLC (p<0.05). Moreover, significantly lower total surface free energies of DLC and F-DLC influenced the albumin absorbed amounts and kobs. Furthermore, a clear correlation was found between the albumin absorbed amounts and the hydrogen bond component of the total surface free energy. Thus, DLC or F-DLC coating is effective for preventing protein adsorption on orthodontic appliances.

Reduction in static friction by deposition of a homogeneous diamond-like carbon (DLC) coating on orthodontic brackets.

In orthodontics, a reduction in static friction between the brackets and wire is important to enable easy tooth movement. The aim of this study was to examine the effects of a homogeneous diamond-like carbon (DLC) coating on the whole surfaces of slots in stainless steel orthodontic brackets on reducing the static friction between the brackets and the wire. The DLC coating was characterized using Raman spectroscopy, surface roughness and contact angle measurements, and SEM observations. Rectangular stainless steel and titanium-molybdenum alloy wires with two different sizes were employed, and the static friction between the brackets and wire was measured under dry and wet conditions. The DLC coating had a thickness of approximately 1.0 µm and an amorphous structure was identified. The results indicated that the DLC coating always led to a reduction in static friction.