Inducing Deep Sweeps and Vortex Ejections on Patterned Membrane Surfaces to Mitigate Surface Fouling.

Patterned membrane surfaces offer a hydrodynamic approach to mitigating concentration polarization and subsequent surface fouling. However, when subjected to steady crossflow conditions, surface patterns promote particle accumulation in the recirculation zones of cavity-like spaces. In order to resolve this issue, we numerically subject a two-dimensional, patterned membrane surface to a rapidly pulsed crossflow. When combined with cavity-like spaces, such as the valleys of membrane surface patterns, a rapidly pulsed flow generates mixing mechanisms (i.e., the deep sweep and the vortex ejection) and disrupts recirculation zones. In only four pulses, we demonstrate the ability of these mechanisms to remove over half of the particles trapped in recirculation zones via massless particle tracking studies (i.e., numerical integration of the simulated velocity field). The results of this work suggest that when combined with a rapidly pulsed inlet flow, patterned membrane surfaces can not only alleviate concentration polarization and the surface fouling that follows but also reduce the need for traditional cleaning methods that require operational downtime and often involve the use of abrasive chemical agents.

Towards an off-grid fecal sludge treatment unit: demonstrating energy positive thermal treatment.

Background: There is an unmet demand for community-scale fecal sludge treatment units (FSTUs) that serve communities of between 1,000 and 50,000 people and are able to operate in non-sewered and off-grid environments. An emerging industry standard for FSTUs includes as a key criteria energy independence in steady-state. Theoretically, there is sufficient thermal energy available in fecal sludge to provide the electrical power needed to run the FSTU. However, such a system had never been implemented. Methods: Biomass Controls has previously demonstrated the thermal treatment of fecal sludge using the Biogenic Refinery, a thermal FSTU deployed in three sites in India. In this article we describe testing where a Biogenic Refinery was paired with a thermal fluid heat exchanger and organic Rankine cycle generator to generate electrical power. Results: This Biogenic Refinery combined heat and power system generated sufficient electrical power to offset electrical parasitic loads in steady-state operation and produce a surplus of 1.2 kWe. Conclusions: The results of the study demonstrate that there is an excess of energy available and reliable mechanisms to generate electrical energy using an FSTU. Additional steps are necessary to transition to a true off-grid FSTU.

Next generation non-vacuum, maskless, low temperature nanoparticle ink laser digital direct metal patterning for a large area flexible electronics.

Flexible electronics opened a new class of future electronics. The foldable, light and durable nature of flexible electronics allows vast flexibility in applications such as display, energy devices and mobile electronics. Even though conventional electronics fabrication methods are well developed for rigid substrates, direct application or slight modification of conventional processes for flexible electronics fabrication cannot work. The future flexible electronics fabrication requires totally new low-temperature process development optimized for flexible substrate and it should be based on new material too. Here we present a simple approach to developing a flexible electronics fabrication without using conventional vacuum deposition and photolithography. We found that direct metal patterning based on laser-induced local melting of metal nanoparticle ink is a promising low-temperature alternative to vacuum deposition- and photolithography-based conventional metal patterning processes. The "digital" nature of the proposed direct metal patterning process removes the need for expensive photomask and allows easy design modification and short turnaround time. This new process can be extremely useful for current small-volume, large-variety manufacturing paradigms. Besides, simple, scalable, fast and low-temperature processes can lead to cost-effective fabrication methods on a large-area polymer substrate. The developed process was successfully applied to demonstrate high-quality Ag patterning (2.1 µΩ·cm) and high-performance flexible organic field effect transistor arrays.

Digital selective growth of ZnO nanowire arrays from inkjet-printed nanoparticle seeds on a flexible substrate.

In this article, we introduce fully digital selective ZnO nanowire array growth on inkjet-printed seed patterning. Through proper natural convection suppression during hydrothermal growth, successful ZnO nanowire local growth can be achieved. Without any need for photolithographic processing or stamp preparation, the nanowire growth location can be easily modified when the inkjet printing process is integrated with a CAD (computer-aided design) system to allow a high degree of freedom when the design needs to be changed. The current proposed process is very fast, low-cost, environmentally benign, and low-temperature. Therefore, it can be applied to a flexible plastic substrate and scaled up for larger substrates for mass production or roll-to-roll processing.