Towards a realistic prediction of catalyst durability from liquid half-cell tests.

Liquid half-cell measurements provide a convenient laboratory method for determining relevant parameters of electro-catalysts applied in e.g. polymer electrolyte membrane fuel cells. While these measurements may be effective in certain contexts, their applicability to real-world systems, such as single-cells in a membrane electrode assembly (MEA) configuration, is not always clear. This is particularly true when assessing the stability of these systems through accelerated stress tests (ASTs). Due to different electrode compositions and operating conditions, nanoscale degradation proceeds differently. Nevertheless, given the high demands of MEA measurements in terms of time, testing equipment complexity, and amount of catalyst material, application-relevant predictions of catalyst durability from liquid half-cell tests are highly desirable. This study combines electrochemical and nanoparticle analysis based on transmission electron microscopy to conduct a typical voltage cycling AST for rotating disc electrode (RDE) measurements, showing that the loss of the electrochemically active surface area (ECSA) of the used Pt/Vulcan catalyst is strongly enhanced at 80 °C compared to room temperature, which goes along with increased nanoparticle coarsening. Additionally, a high ionomer/carbon mass ratio (I/C = 0.7) accelerates the ECSA loss, and further investigations of its influence suggest a combination of several factors, including the high local proton concentration and the presence of adsorbing anions. At the same temperature (80 °C) and I/C ratio (0.7), the ECSA loss vs. AST cycle number of the Pt/Vulcan catalyst is essentially identical for a voltage cycling AST conducted in either an RDE half-cell or an MEA configuration, suggesting that liquid electrolyte half-cell based ASTs can provide application-relevant results. Thus, our study points out a way for predicting the stability of electro-catalysts in MEAs based on RDE experiments that require less specialized equipment and only µg-quantities of catalysts.

Increasing Accessible Active Site Density of Non-Precious Metal Oxygen Reduction Reaction Catalysts through Ionic Liquid Modification.

Non-precious metal catalysts show great promise to replace the state-of-the-art Pt-based catalysts for catalyzing the oxygen reduction reaction (ORR), while their catalytic activity still needs to be greatly improved before their broad-based application. Here, we report a facile approach to improving the performance of zeolitic imidazolate framework-derived carbon (ZDC) toward the ORR by incorporating a small amount of ionic liquid (IL). The IL would preferentially fill the micropores of ZDC and greatly enhance the utilization of the active sites within the micropores, which are initially not accessible due to insufficient surface wetting. It is also disclosed that the ORR activity in terms of kinetic current at 0.85 V depends on the loading amount of the IL, and the maximum activity is obtained at a mass ratio of IL to ZDC at 1.2. The optimum stems from the counterbalance between the enhanced utilization of the active sites within the micropores and the retarded diffusion of the reactants within the IL phase due to its high viscosity.