Alignment Control of Smectic Layer Structures in Liquid-Crystalline Polymers by Photopolymerization with Scanned Slit Light.

Photoalignment control of hierarchical structures is a key process to enhance the properties of optical and mechanical materials. We developed an in situ molecular alignment method, where photopolymerization with the scanned slit light causes molecular flow, leading to two-dimensional precise alignment of molecules over large areas; however, the alignment control has been explored only on a molecular scale. In this study, we demonstrate this photopolymerization-induced molecular flow, enabling mesoscopic alignment of smectic layer structures composed of anisotropic molecules. Side-chain liquid-crystalline polymers were obtained from two different monomers with or without alkyl spacers by photopolymerization with one-dimensionally scanned slit light. The polymer with an alkyl spacer displayed mesogens aligned parallel to the scanning direction, while the polymer with no alkyl spacer resulted in perpendicular alignment of mesogens to the scanning direction, regulated by the alignment of the polymer main chain along the light scanning direction. Moreover, the polymerization with the scanned light aligned not only the mesogens but also mesoscopic smectic layer structures over large areas, depending on the structure and scanning pattern of light. We envision that such a simple polymerization technique could become a powerful and versatile alignment platform of anisotropic materials in a wide range of scales.

Scanning wave photopolymerization enables dye-free alignment patterning of liquid crystals.

Hierarchical control of two-dimensional (2D) molecular alignment patterns over large areas is essential for designing high-functional organic materials and devices. However, even by the most powerful current methods, dye molecules that discolor and destabilize the materials need to be doped in, complicating the process. We present a dye-free alignment patterning technique, based on a scanning wave photopolymerization (SWaP) concept, that achieves a spatial light-triggered mass flow to direct molecular order using scanning light to propagate the wavefront. This enables one to generate macroscopic, arbitrary 2D alignment patterns in a wide variety of optically transparent polymer films from various polymerizable mesogens with sufficiently high birefringence (>0.1) merely by single-step photopolymerization, without alignment layers or polarized light sources. A set of 150,000 arrays of a radial alignment pattern with a size of 27.4 µm × 27.4 µm were successfully inscribed by SWaP, in which each individual pattern is smaller by a factor of 104 than that achievable by conventional photoalignment methods. This dye-free inscription of microscopic, complex alignment patterns over large areas provides a new pathway for designing higher-performance optical and mechanical devices.