Additively Manufactured Gradient Porous Ti-6Al-4V Hip Replacement Implants Embedded with Cell-Laden Gelatin Methacryloyl Hydrogels.

Laser additive manufacturing has led to a paradigm shift in the design of next-generation customized porous implants aiming to integrate better with the surrounding bone. However, conflicting design criteria have limited the development of fully functional porous implants; increasing porosity improves body fluid/cell-laden prepolymer permeability at the expense of compromising mechanical stability. Here, functionally gradient porosity implants and scaffolds designed based on interconnected triply periodic minimal surfaces (TPMS) are demonstrated. High local porosity is defined at the implant/tissue interface aiming to improve the biological response. Gradually decreasing porosity from the surface to the center of the porous constructs provides mechanical strength in selective laser melted Ti-6Al-4V implants. The effect of unit cell size is studied to discover the printability limit where the specific surface area is maximized. Furthermore, mechanical studies on the unit cell topology effects suggest that the bending-dominated architectures can provide significantly enhanced strength and deformability, compared to stretching-dominated architectures. A finite element (FE) model developed also showed great predictability (within ∼13%) of the mechanical responses of implants to physical activities. Finally, in vitro biocompatibility studies were conducted for two-dimensional (2D) and three-dimensional (3D) cases. The results of the 2D in conjunction with surface roughness show favored physical cell attachment on the implant surface. Also, the results of the 3D biocompatibility study for the scaffolds incorporated with a cell-laden gelatin methacryloyl (GelMA) hydrogel show excellent viability. The design procedure proposed here provides new insights into the development of porous hip implants with simultaneous high mechanical and biological responses.

On the Surface Residual Stress Measurement in Magnesium Alloys Using X-Ray Diffraction.

X-ray penetration in magnesium alloys is significant due to the low X-ray mass attenuation coefficient. To measure the surface residual stresses in magnesium alloys, a correction needs to be made to account for penetration depth. The residual stresses in as-received and shot peened AZ31B-H24 rolled sheet samples were measured using two-dimensional X-ray diffraction (2D-XRD) method. The electro-polishing layer removal method was used to find the residual stress pattern at the surface and through the depth. The results show that the corrected residual stresses in a few tens of micrometers layer from the surface differ from the raw stresses. To better estimate the residual stress distribution in the surface, the grazing-incidence X-ray diffraction (GIXD) technique was applied. Additionally, micrographs of the lateral cross-section of the peened specimens confirmed the presence of microcracks in this region, causing the residual stresses to vanish. Due to the low X-ray absorption coefficient of Mg alloys, this study shows how a small uncertainty in a single raw measurement leads to high uncertainty in the corrected residual stresses. The results were corroborated with the hole drilling method of residual stress measurements. The corrected X-ray diffraction (XRD) results are in close agreement with the hole drilling and GIXD results.

SAW RFID Devices Using Connected IDTs as an Alternative to Conventional Reflectors for Harsh Environments.

Remote interrogation of surface acoustic wave identification tag (ID-tags) imposes a high signal amplitude which is related to a high coupling coefficient value ( K2 ) and low propagation losses ( α ). In this article, we propose and discuss an alternative configuration to the standard one. Here, we replaced the conventional configuration, i.e., one interdigital transducer (IDT) and several reflectors, by a series of electrically connected IDTs. The goal is to increase the amplitude of the detected signal using direct transmission between IDTs instead of the reflection from passive reflectors. This concept can, therefore, increase the interrogation scope of ID-tags made on a conventional substrate with high K2 value. Moreover, it can also be extended to suitable substrates for harsh environments, such as high-temperature environments: the materials used exhibit limited performances (low K2 value and relatively high propagation losses) and are, therefore, rarely used for identification applications. The concept was first tested and validated using the lithium niobate 128° Y-X cut substrate, which is commonly used in ID-tags. A good agreement between experimental and numerical results was obtained for the promising concept of connected IDTs. The interesting features of the structure were also validated using a langasite substrate, which is well-known to operate at very high temperatures. Performances of both substrates (lithium niobate and langasite) were tested with an in situ RF characterization up to 600 °C. Unexpected results regarding the resilience of devices based on congruent lithium niobate were obtained.

Characterization of Nanolayer Intermetallics Formed in Cold Sprayed Al Powder on Mg Substrate.

Supersonic impact of particles in their solid state with substrate at a low temperature creates a complex bonding mechanism and surface modification in cold spray coating. Here, we report the formation of a layer of 200 to 300 nm intermetallic at the interface of cold spray coated AZ31B-type Mg alloy with AA7075-type Al alloy powder. XRD, SAED, and FFT analysis confirmed the layer possessed BBC crystal structure of Mg17Al12 intermetallic. The HR-TEM image analysis at the interface identified the BBC crystal structure with interplanar spacing of 0.745 nm for (110) planes, suggesting the Mg17Al12 phase. The nanoindentation tests showed that the hardness at the interface was ~3 times higher than the substrate. It was also noticed that Young's modulus at the interface was 117GPa. The combined action of impact energy and carrier gas temperature, along with the multiple passes during coating, caused the formation of intermetallic.