Direct Single-Step Printing of Conductive Grids on Curved Surfaces Using Template-Guided Foaming.

Advanced transparent conductors have been studied intensively in the aspects of materials, structures, and printing methods. The material and structural advancements have been successfully accomplished with various conductive nanomaterials and spring-like structures for better electrical conductivity and high mechanical flexibility of the transparent conductors. However, the capability to print submicrometer conductive patterns directly and conformally on curved surfaces with low processing cost and high throughput remains a technological challenge to achieve, primarily because of the original two-dimensional (2D) nature of conventional lithography processes. In our study, we exploit a liquid-mediated patterning approach in the development of flexible templates, enabling printing of curvilinear silver grids in a single-step and strain-free manner at a submicrometer resolution within several minutes with minimum loss of noble metals. The template can guide arrays of receding liquid-air interfaces on curved substrates during liquid evaporation, thereby generating ordered 2D foam structures that can confine and assemble silver nanoparticles in grid patterns. The printed silver grids exhibit suitable optical, electrical, and Joule-heating performances, enabling their application in transparent heaters. Our technique has the potential to extend the existing 2D micro/nanofluidic liquid-mediated patterning approach to three-dimensional (3D) control of liquid-air interfaces for low-cost all-liquid-processed functional 3D optoelectronics in the future.

Double-Sided Microwells with a Stepped Through-Hole Membrane for High-Throughput Microbial Assays.

To improve the throughput of microwell arrays for identifying immense cellular diversities even at a single-bacteria level, further miniaturization or densification of the microwells has been an obvious breakthrough. However, controlling millions of nanoliter samples or more at the microscale remains technologically difficult and has been spatially restricted to a single open side of the microwells. Here we employed a stepped through-hole membrane to utilize the bottom as well as top side of a high-density nanoliter microwell array, thus improving spatial efficiency. The stepped structure shows additional effectiveness for handling several millions of nanoliter bacterial samples in the overall perspectives of controllability, throughput, simplicity, versatility, and automation by using novel methods for three representative procedures in bacterial assays: partitioning cells, manipulating the chemical environment, and extracting selected cells. As a potential application, we show proof-of-concept isolation of rare cells in a mixed ratio of 1 to around 106 using a single chip. Our device can be further applied to various biological studies pertaining to synthetic biology, drug screening, mutagenesis, and single-cell heterogeneity.