Rapid wet chemical synthesis of bioactive glass with high yield by probe sonication.

Bioactive glasses (BGs) are inorganic biomaterials which possess favourable properties for bone repair and regeneration. The biological properties of the BGs depend on their physical features. This manuscript describes a simple methodology for rapid synthesis of BG nanoparticles (NPs) with tailored physical properties using ultrasonic disruption produced by an ultrasonic probe. The ultrasonic probe generates stable and transient cavitation which increases the mass transfer and accelerates the chemical reaction. This approach is relatively green as it evades the use of the drastic acidic conditions required for hydrolysis. The prepared BG NPs were characterized by Fourier transform infra-red (FTIR) spectroscopy, Raman spectroscopy, scanning electron microscope-energy dispersive X-ray spectroscopy (SEM-EDX), transmission electron microscopy (TEM), X-ray diffraction (XRD), particle size analysis (PSA), nitrogen adsorption/desorption and BET surface area analysis, X-ray photoelectron spectroscopy (XPS), inductively coupled plasma-optical emission spectrometry (ICP-OES), and in situ high temperature synchrotron XRD. The effects of ultrasonic irradiation time, and amplitude on the surface properties were investigated and the results confirmed that both parameters, especially amplitude, have significant effects on the physical properties of the prepared BG NPs. The XPS results showed that both, amplitude and time have a pronounced effect on the bridging and non-bridging oxygen atoms bonded to the Si centre in the BG samples, which play an important role in the bioactivity of the BG NPs. The in situ high temperature XRD patterns indicated a gradual phase transformation for the BG samples synthesized at different ultrasonic irradiation times and amplitudes. The TEM images showed that uniform nano-sized BG particles were obtained at 50% amplitude in only 10 minutes. A bimodal particle size distribution was observed with an increasing reaction time, up to 30 minutes, due to an increase in the formation of vortices at the interface where nucleation starts. All the prepared samples exhibited a glassy structure with the composition 70SiO2 : 25CaO : 5P2O5 and were highly bioactive. The proposed method would give a quick route for the synthesis of bioactive glasses and other ceramics with controlled physical properties.

Elucidating the role of earth alkaline doping in perovskite-based methane dry reforming catalysts.

To elucidate the role of earth alkaline doping in perovskite-based dry reforming of methane (DRM) catalysts, we embarked on a comparative and exemplary study of a Ni-based Sm perovskite with and without Sr doping. While the Sr-doped material appears as a structure-pure Sm1.5Sr0.5NiO4 Ruddlesden Popper structure, the undoped material is a NiO/monoclinic Sm2O3 composite. Hydrogen pre-reduction or direct activation in the DRM mixture in all cases yields either active Ni/Sm2O3 or Ni/Sm2O3/SrCO3 materials, with albeit different short-term stability and deactivation behavior. The much smaller Ni particle size after hydrogen reduction of Sm1.5Sr0.5NiO4, and of generally all undoped materials stabilizes the short and long-term DRM activity. Carbon dioxide reactivity manifests itself in the direct formation of SrCO3 in the case of Sm1.5Sr0.5NiO4, which is dominant at high temperatures. For Sm1.5Sr0.5NiO4, the CO : H2 ratio exceeds 1 at these temperatures, which is attributed to faster direct carbon dioxide conversion to SrCO3 without catalytic DRM reactivity. As no Sm2O2CO3 surface or bulk phase as a result of carbon dioxide activation was observed for any material - in contrast to La2O2CO3 - we suggest that oxy-carbonate formation plays only a minor role for DRM reactivity. Rather, we identify surface graphitic carbon as the potentially reactive intermediate. Graphitic carbon has already been shown as a crucial reaction intermediate in metal-oxide DRM catalysts and appears both for Sm1.5Sr0.5NiO4 and NiO/monoclinic Sm2O3 after reaction as crystalline structure. It is significantly more pronounced for the latter due to the higher amount of oxygen-deficient monoclinic Sm2O3 facilitating carbon dioxide activation. Despite the often reported beneficial role of earth alkaline dopants in DRM catalysis, we show that the situation is more complex. In our studies, the detrimental role of earth alkaline doping manifests itself in the exclusive formation of the sole stable carbonated species and a general destabilization of the Ni/monoclinic Sm2O3 interface by favoring Ni particle sintering.

The sol-gel autocombustion as a route towards highly CO2-selective, active and long-term stable Cu/ZrO2 methanol steam reforming catalysts.

The adaption of the sol-gel autocombustion method to the Cu/ZrO2 system opens new pathways for the specific optimisation of the activity, long-term stability and CO2 selectivity of methanol steam reforming (MSR) catalysts. Calcination of the same post-combustion precursor at 400 °C, 600 °C or 800 °C allows accessing Cu/ZrO2 interfaces of metallic Cu with either amorphous, tetragonal or monoclinic ZrO2, influencing the CO2 selectivity and the MSR activity distinctly different. While the CO2 selectivity is less affected, the impact of the post-combustion calcination temperature on the Cu and ZrO2 catalyst morphology is more pronounced. A porous and largely amorphous ZrO2 structure in the sample, characteristic for sol-gel autocombustion processes, is obtained at 400 °C. This directly translates into superior activity and long-term stability in MSR compared to Cu/tetragonal ZrO2 and Cu/monoclinic ZrO2 obtained by calcination at 600 °C and 800 °C. The morphology of the latter Cu/ZrO2 catalysts consists of much larger, agglomerated and non-porous crystalline particles. Based on aberration-corrected electron microscopy, we attribute the beneficial catalytic properties of the Cu/amorphous ZrO2 material partially to the enhanced sintering resistance of copper particles provided by the porous support morphology.

Towards the colonization of Mars by in-situ resource utilization: Slip cast ceramics from Martian soil simulant.

Here we demonstrate that by applying exclusively Martian resources a processing route involving suspensions of mineral particles called slurries or slips can be established for manufacturing ceramics on Mars. We developed water-based slurries without the use of additives that had a 51 wt. % solid load resembling commercial porcelain slurries in respect to the particle size distribution and rheological properties. These slurries were used to slip cast discs, rings and vases that were sintered at temperatures between 1000 and 1130 °C using different sintering schedules, the latter were set-up according the results of hot-stage microscopic characterization. The microstructure, porosity and the mechanical properties were characterized by SEM, X-ray computer tomography and Weibull analysis. Our wet processing of minerals yields ceramics with complex shapes that show similar mechanical properties to porcelain and could serve as a technology for future Mars colonization. The best quality parts with completely vitrificated matrix supporting a few idiomorphic crystals are obtained at 1130 °C with 10 h dwell time with volume and linear shrinkage as much as ~62% and ~17% and a characteristic compressive strength of 51 MPa.