Investigation of the Impact of Single and Double Filtration Systems on Post-Consumer PE Film Waste.

Due to the diversity of plastic film waste streams available on the market and the associated variety of contaminants' size and number, the use of melt filtration is necessary. Currently, single and double filtration systems are state of the art in the plastic recycling industry, depending on the application of the produced post-consumer recyclate (PCR). Using PCR for thin films demands small contamination sizes, which are easier to reach using a second filtration step. In the case of relatively clean post-consumer input materials, it must be investigated whether the additional load from the second filter has a counterproductive effect on the material and whether single filtration would be sufficient. For this paper, polyethylene (PE) film waste stemming from a separate post-consumer collection in Austria was processed using an industrial-sized recycling machine with different combinations of filter sizes and systems. Melt flow rate (MFR), ash content, oxidation onset temperature (OOT), and optical contaminant detection were measured to investigate the influence of single and double filtration systems. The investigation showed that, even though the contamination amount and size were reduced, the second filter had a distinct effect on specific properties.

Determination of the Influence of Multiple Closed Recycling Loops on the Property Profile of Different Polyolefins.

In a circular economy, polymeric materials are used in multiple loops to manufacture products. Therefore, closed-loops are also envisaged for the mechanical recycling of plastics, in which plastic is used for products that are in turn collected and reprocessed again and again to make further products. However, this reprocessing involves degradation processes within the plastics, which become apparent through changes in the property profile of the material. In the present paper, the influence of multiple recycling loops on the material properties of four different polyolefins was analyzed. Two different closed-loop cycles with industrially sized processing machines were defined, and each polyolefin was processed and reprocessed within the predefined cycles. For the investigation of the effect of the respective loops, samples were taken after each loop. The samples were characterized by high-pressure liquid chromatography coupled to a quadru-pole time-of-flight MS, high-temperature gel permeation chromatography, melt flow rate measurements, infrared spectroscopy, differential thermal analysis, and tensile tests. With increasing number of processing loops, the tested polyolefins showed continuous material degradation, which resulted in significant changes in the property profiles.