Comparative quality analysis and economic feasibility of solar assisted yogurt processing unit for decentralized dairy value chain.

Due to the lack of farm-gate milk processing facilities, dairy farmers have to sell raw milk, resulting in economic and quality compromises. The study compared the quality of yogurt processed in solar assisted yogurt processing unit with the existing milk value chain and its techno-economic feasibility. For this, an investigation of the experiment was executed where four different milk processing approaches were compared. The quality attributes for processed milk like fat (5.283%), solid-not-fat (9.0833%), salts (0.6833%), protein (3.8%), lactose (4.1%), total solids (14.383%), pH (6.87), density (1.031 kg/L) and freezing point (- 0.532 °C) were found within the standardized ranges. Similarly, for the case of yogurt, these attributes were found as fat (5.5%), solid-not-fat (8.683%), acidity (0.93%), lactose (4.73%), total solids (14.183%), pH (4.3433), density (1.039 kg/L) syneresis (9.87 mL/100 g), S. thermophilus count range (10.18-10.30 log cfu/mL) and L. bulgaricus count range (10.26-10.34 log cfu/mL). Moreover, no detection of coliform count in solar-processed yogurt, endorsed the current idea to perform three processes of heating, fermentation, and cooling in a single unit. Based on the energy sources utilized, the payback period was calculated to be 1.3-9 years with an expected lifespan of 15 years while in terms of product profit, the payback period was predicted to be 1.78 years. The processing cost per liter of milk for yogurt production was calculated to be 0.0189 USD. Considering CO2 emission savings, it is anticipated that a solar-powered yogurt processing unit can generate 107.73 MWh of useful energy during its operating life with zero CO2 emission.

Development of a hybrid mixed-mode solar dryer for product drying.

Sun drying in the open air is quite popular worldwide. However, the use of solar dryers to preserve various perishable agricultural products is a relatively new area of study, and the long-term effects of this method are not yet fully understood. The slow drying process in direct sunlight can contaminate the dried materials by soil and insects. To overcome these challenges, we devised a sun drying system that included a heating part, a drying area, a portable stand, fans, and a 50-W photovoltaic panel. An alternate energy source was used to power the drying process during cloudy days and at night. Fresh Freestone peach, Golden apple, and Anaheim chilies weighing 10 kg each with the initial moisture content of 89%, 87%, and 75% on a wet basis (w.b), respectively, were used in the experiments. The final moisture content of the samples was reduced by an average of 16%, 15%, and 11% for Freestone peaches, Golden apples, and Anaheim chilies, respectively. The quality analysis was carried out to determine sample composition, total bacteria, and color of dried products. The results indicated that the dried products met the recommended quality standards for food products in terms of composition, total bacteria, and color. This research supports the use of a hybrid mixed-mode solar dryer for drying a wide range of perishable agricultural products.