A Rotary Spacer System for Energy-Efficient Membrane Fouling Control in Oil/Water Emulsion Filtration.

Membrane fouling deteriorates membrane filtration performances. Hence, mitigating membrane fouling is the key factor in sustaining the membrane process, particularly when treating fouling-prone feed, such as oil/water emulsions. The use of spacers has been expanded in the membrane module system, including for membrane fouling control. This study proposed a rotating spacer system to ameliorate membrane fouling issues when treating an oil/water emulsion. The system's effectiveness was assessed by investigating the effect of rotating speed and membrane-to-disk gap on the hydraulic performance and the energy input and through computational fluid dynamics (CFD) simulation. The results showed that the newly developed rotary spacer system was effective and energy-efficient for fouling control. The CFD simulation results proved that the spacer rotations induced secondary flow near the membrane surface and imposed shear rate and lift force to exert fouling control. Increasing the rotation speed to an average linear velocity of 0.44 m/s increased the permeability from 126.8 ± 2.1 to 175.5 ± 2.7 Lm-2h-1bar-1. The system showed better performance at a lower spacer-to-membrane gap, in which increasing the gap from 0.5 to 2.0 cm lowered the permeability from 175.5 ± 2.7 to 126.7 ± 2.0 Lm-2h-1bar-1. Interestingly, the rotary system showed a low energy input of 1.08 to 4.08 × 10-3 kWhm-3 permeate when run at linear velocities of 0.27 to 0.44 ms-1. Overall, the findings suggest the competitiveness of the rotary spacer system as a method for membrane fouling control.

Ultra-Low-Pressure Membrane Filtration for Simultaneous Recovery of Detergent and Water from Laundry Wastewater.

Reusing water and excess detergent from the laundry industry has become an attractive method to combat water shortages. Membrane filtration is considered an advanced technique and highly attractive due to its excellent advantages. However, the conventional membrane filtration method suffers from membrane fouling, which restricts its performance and diminishes its economic viability. This study assesses the preliminary performance of submerged, gravity-driven membrane filtration­under ultra-low trans-membrane pressure (△P) of <0.1 bar­to combat membrane fouling issues for detergent and water recovery from laundry wastewater. The results show that even under ultra-low pressure, the membrane suffered from compaction that lowered its permeability by 14% under △P of 6 and 10 kPa, with corresponding permeabilities of 2085 ± 259 and 1791 ± 42 L/(m2 h bar). Filtration of a detergent solution also led to up to 8% permeability loss due to membrane fouling. During the filtration of laundry wastewater, 80−91% permeability loss was observed, leading to the lowest flux of 15.6 L/(m2·h) at △P of 10 kPa, 38% lower than △P of 6 kPa (of 25.2 L/(m2·h)). High △P led to both the membrane and the foulant compaction inflating the filtration resistance. The system could recover 83.6% of excess residual detergent, while most micelles were rejected (ascribed from 71% of COD removal). The TDS content could not be retained, disallowing maximum resource recovery. A gravity-driven filtration system can be self-sustained with minimum supervision in residential and industrial laundries. Nevertheless, a detailed study on long-term filtration performance and multiple cleaning cycles is still required in the future.

Ultra low-pressure filtration system for energy efficient microalgae filtration.

Microalgae-based products have gained growing interest leading to an increase in large-scale cultivation. However, the high energy associated with microalgae harvesting becomes one of the bottlenecks. This study evaluated an energy-efficient microalga harvesting via ultra-low-pressure membrane (ULPM) filtration (<20 kPa) in combination with aeration. ULPM offered various benefits especially in terms of reducing the energy consumption due to it operated under low transmembrane pressure (TMP). High TMP often associated with high pumping energy hence would increase the amount of energy consumed. In addition, membrane with high TMP would severely affect by membrane compaction. Results showed that membrane compaction leads to up to 66 % clean water permeability loss when increasing the TMP from 2.5 to 19 kPa. The Chlorella vulgaris broth permeabilities decreased from 1660 and 1250 to 296 and 251 L/m2hrbar for corresponding TMPs for system with and without aeration, respectively. However, it was found that membrane fouling was more vulnerable at low TMP due to poor foulant scouring from a low crossflow velocity in which up to 56 % of permeability losses were observed. Membrane fouling is the biggest drawback of membrane system as it would reduce the membrane performance. In this study, aeration was introduced as membrane fouling control to scour-off the foulant from membrane surface and pores. In terms of energy consumption, it was observed that the specific energy consumption for the ULPM were very low of up to 4.4 × 10-3 kWh/m3. Overall, combination of low TMP with aeration offers lowest energy input.

Halloysite Nanotube-Ferrihydrite Incorporated Polyethersulfone Mixed Matrix Membrane: Effect of Nanocomposite Loading on the Antifouling Performance.

Membrane filtration is an attractive process in water and wastewater treatment, but largely restricted by membrane fouling. In this study, the membrane fouling issue is addressed by developing polyethersulfone (PES)-based mixed matrix membranes (MMMs) with the incorporation of hydrophilic nanoparticles as an additive. Ultrafiltration MMMs were successfully fabricated by incorporating different loadings of halloysite nanotube-ferrihydrates (HNT-HFO) into a polyethersulfone (PES) matrix and their performance was evaluated for the separation of bovine serum albumin (BSA) solution and oil/water emulsion. The results show that wettability is endowed to the membrane by introducing the additive aided by the presence of abundant -OH groups from the HFO. The loading of additive also leads to more heterogeneous surface morphology and higher pure water fluxes (516.33-640.82 L/m2h) more than twice that of the pristine membrane as reference (34.69 L/m2h) without affecting the rejection. The MMMs also provide much enhanced antifouling properties. The filtration results indicate that the flux recovery ratio of the modified membrane reached 100% by washing with only distilled water and a total flux recovery ratio of >98% ± 0.0471 for HNT-HFO-loaded membranes in comparison with 59% ± 0.0169 for pristine PES membrane.

Two-Step Dopamine-to-Polydopamine Modification of Polyethersulfone Ultrafiltration Membrane for Enhancing Anti-Fouling and Ultraviolet Resistant Properties.

Polydopamine has been widely used as an additive to enhance membrane fouling resistance. This study reports the effects of two-step dopamine-to-polydopamine modification on the permeation, antifouling, and potential anti-UV properties of polyethersulfone (PES)-based ultrafiltration membranes. The modification was performed through a two-step mechanism: adding the dopamine additive followed by immersion into Tris-HCl solution to allow polymerization of dopamine into polydopamine (PDA). The results reveal that the step of treatment, the concentration of dopamine in the first step, and the duration of dipping in the Tris solution in the second step affect the properties of the resulting membranes. Higher dopamine loadings improve the pure water flux (PWF) by more than threefold (15 vs. 50 L/m2·h). The extended dipping period in the Tris alkaline buffer leads to an overgrowth of the PDA layer that partly covers the surface pores which lowers the PWF. The presence of dopamine or polydopamine enhances the hydrophilicity due to the enrichment of hydrophilic catechol moieties which leads to better anti-fouling. Moreover, the polydopamine film also improves the membrane resistance to UV irradiation by minimizing photodegradation's occurrence.

The Water Flux Dynamic in a Hybrid Forward Osmosis-Membrane Distillation for Produced Water Treatment.

Standalone membrane distillation (MD) and forward osmosis (FO) have been considered as promising technologies for produced water treatment. However, standalone MD is still vulnerable to membrane-wetting and scaling problems, while the standalone FO is energy-intensive, since it requires the recovery of the draw solution (DS). Thus, the idea of coupling FO and MD is proposed as a promising combination in which the MD facilitate DS recovery for FO-and FO acts as pretreatment to enhance fouling and wetting-resistance of the MD. This study was therefore conducted to investigate the effect of DS temperature on the dynamic of water flux of a hybrid FO-MD. First, the effect of the DS temperature on the standalone FO and MD was evaluated. Later, the flux dynamics of both units were evaluated when the FO and DS recovery (via MD) was run simultaneously. Results show that an increase in the temperature difference (from 20 to 60 °C) resulted in an increase of the FO and MD fluxes from 11.17 ± 3.85 to 30.17 ± 5.51 L m-2 h-1, and from 0.5 ± 0.75 to 16.08 L m-2 h-1, respectively. For the hybrid FO-MD, either MD or FO could act as the limiting process that dictates the equilibrium flux. Both the concentration and the temperature of DS affected the flux dynamic. When the FO flux was higher than MD flux, DS was diluted, and its temperature decreased; both then lowered the FO flux until reaching an equilibrium (equal FO and MD flux). When FO flux was lower than MD flux, the DS was concentrated which increased the FO flux until reaching the equilibrium. The overall results suggest the importance of temperature and concentration of solutes in the DS in affecting the water flux dynamic hybrid process.

Development of Polyvinylidene Fluoride Membrane by Incorporating Bio-Based Ginger Extract as Additive.

Biofouling on the membrane surface leads to performance deficiencies in membrane filtration. In this study, the application of ginger extract as a bio-based additive to enhance membrane antibiofouling properties was investigated. The extract was dispersed in a dimethyl acetamide (DMAc) solvent together with polyvinylidene fluoride (PVDF) to enhance biofouling resistance of the resulting membrane due to its antibiotic property. The concentrations of the ginger extract in the dope solution were varied in the range of 0-0.1 wt %. The antibacterial property of the resulting membranes was assessed using the Kirby Bauer disc diffusion method. The results show an inhibition zone formed around the PVDF/ginger membrane against Escherichia coli and Staphylococcus aureus demonstrating the efficacy of the residual ginger extract in the membrane matrix to impose the antibiofouling property. The addition of the ginger extract also enhanced the hydrophilicity in the membrane surface by lowering the contact angle from 93° to 85°, which was in good agreement with the increase in the pure water flux of up to 62%.

One-Pot Polymerization of Dopamine as an Additive to Enhance Permeability and Antifouling Properties of Polyethersulfone Membrane.

This paper reports the fabrication of polyethersulfone membranes via in situ hydrogen peroxide-assisted polymerization of dopamine. The dopamine and hydrogen peroxide were introduced into the dope solution where the polymerization occurred, resulting in a single-step additive formation during membrane fabrication. The effectivity of modification was evaluated through characterizations of the resulting membranes in terms of chemical functional groups, surface morphology, porosity, contact angle, mechanical strength and filtration of humic acid solution. The results confirm that the polydopamine was formed during the dope solution mixing through peroxide-assisted polymerization as proven by the appearance of peaks associated OH and NH groups in the resulting membranes. The presence of polydopamine residual in the membrane matric enhances the pore properties in terms of size and porosity (by a factor of 10), and by lowering the hydrophilicity (from 69° to 53°) which leads to enhanced filtration flux of up to 217 L/m2 h. The presence of the residual polydopamine also enhances membrane surface hydrophilicity which improve the antifouling properties as shown from the flux recovery ratio of > 80%.

Development of Hydrophilic PVDF Membrane Using Vapour Induced Phase Separation Method for Produced Water Treatment.

During the production of oil and gas, a large amount of oily wastewater is generated, which would pollute the environment if discharged without proper treatment. As one of the most promising treatment options, membrane material used for oily wastewater treatment should possess desirable properties of high hydraulic performance combined with high membrane fouling resistance. This project employs the vapor induced phase separation (VIPS) technique to develop a hydrophilic polyvinylidene fluoride (PVDF) membrane with polyethylene glycol (PEG) as an additive for produced water treatment. Results show that thanks to its slow nonsolvent intake, the VIPS method hinders additive leaching during the cast film immersion. The results also reveal that the exposure of the film to the open air before immersion greatly influences the structure of the developed membranes. By extending the exposure time from 0 to 30 min, the membrane morphology change from typical asymmetric with large macrovoids to the macrovoid-free porous symmetric membrane with a granular structure, which corresponds to 35% increment of steady-state permeability to 189 L·m-2h-1bar-1, while maintaining >90% of oil rejection. It was also found that more PEG content resides in the membrane matrix when the exposure time is extended, contributes to the elevation of surface hydrophilicity, which improves the membrane antifouling properties. Overall results demonstrate the potential of VIPS method for the fabrication of hydrophilic PVDF membrane by helping to preserve hydrophilic additive in the membrane matrices.

Patterned Membrane in an Energy-Efficient Tilted Panel Filtration System for Fouling Control in Activated Sludge Filtration.

A membrane bioreactor enhances the overall biological performance of a conventional activated sludge system for wastewater treatment by producing high-quality effluent suitable for reuse. However, membrane fouling hinders the widespread application of membrane bioreactors by reducing the hydraulic performance, shortening membrane lifespan, and increasing the operational costs for membrane fouling management. This study assesses the combined effect of membrane surface corrugation and a tilted panel in enhancing the impact of air bubbling for membrane fouling control in activated sludge filtration, applicable for membrane bioreactors. The filterability performance of such a system was further tested under variable parameters: Filtration cycle, aeration rate, and intermittent aeration. Results show that a combination of surface corrugation and panel tilting enhances the impact of aeration and leads to 87% permeance increment. The results of the parametric study shows that the highest permeance was achieved under short filtration-relaxation cycle of 5 min, high aeration rate of 1.5 L/min, and short switching period of 2.5 min, to yield the permeances of 465 ± 18, 447 ± 2, and 369 ± 9 L/(m2h bar), respectively. The high permeances lead to higher operational flux that helps to lower the membrane area as well as energy consumption. Initial estimation of the fully aerated system yields the energy input of 0.152 kWh/m3, much lower than data from the full-scale references of <0.4 kWh/m3. Further energy savings and a lower system footprint can still be achieved by applying the two-sided panel with a switching system, which will be addressed in the future.

Improved Nylon 6,6 Nanofiber Membrane in A Tilted Panel Filtration System for Fouling Control in Microalgae Harvesting.

The competitiveness of algae as biofuel feedstock leads to the growth of membrane filtration as one of promising technologies for algae harvesting. Nanofiber membrane (NFM) was found to be efficient for microalgae harvesting via membrane filtration, but it is highly limited by its weak mechanical strength. The main objective of this study is to enhance the applicability of nylon 6,6 NFM for microalgae filtration by optimizing the operational parameters and applying solvent vapor treatment to improve its mechanical strength. The relaxation period and filtration cycle could be optimized to improve the hydraulic performance. For a cycle of 5 min., relaxation period of ≤2 min shows the highest steady-state permeability of 365 ± 14.14 L m-2 h-1 bar-1, while for 10 min cycle, 3 min. of relaxation period was found optimum that yields permeability of 402 ± 34.47 L m-2 h-1 bar-1. The treated nylon 6,6 NFM was also used to study the effect of aeration rate. It is confirmed that the aeration rate enhances the steady-state performance for both intermittent and continuous mode of aeration. Remarkably, intermittent aeration shows 7% better permeability than the full aeration for all tested condition, which is beneficial for reducing the total energy consumption.

Development of A Novel Corrugated Polyvinylidene difluoride Membrane via Improved Imprinting Technique for Membrane Distillation.

Membrane distillation (MD) is an attractive technology for desalination, mainly because its performance that is almost independent of feed solute concentration as opposed to the reverse osmosis process. However, its widespread application is still limited by the low water flux, low wetting resistance and high scaling vulnerability. This study focuses on addressing those limitations by developing a novel corrugated polyvinylidene difluoride (PVDF) membrane via an improved imprinting technique for MD. Corrugations on the membrane surface are designed to offer an effective surface area and at the same time act as a turbulence promoter to induce hydrodynamic by reducing temperature polarization. Results show that imprinting of spacer could help to induce surface corrugation. Pore defect could be minimized by employing a dual layer membrane. In short term run experiment, the corrugated membrane shows a flux of 23.1 Lm-2h-1 and a salt rejection of >99%, higher than the referenced flat membrane (flux of 18.0 Lm-2h-1 and similar rejection). The flux advantage can be ascribed by the larger effective surface area of the membrane coupled with larger pore size. The flux advantage could be maintained in the long-term operation of 50 h at a value of 8.6 Lm-2h-1. However, the flux performance slightly deteriorates over time mainly due to wetting and scaling. An attempt to overcome this limitation should be a focus of the future study, especially by exploring the role of cross-flow velocity in combination with the corrugated surface in inducing local mixing and enhancing system performance.