Synthesis of nickel particles for use in nickel/silicone rubber composites for the application of electromagnetic interference shielding gaskets.

The effectiveness of electromagnetic interference (EMI) shielding is valuable for construction materials and can be enhanced by the addition of nickel particles to silicone rubber. This investigation reports the chemical reduction process employed to produce nickel powders. The resulting powders were analyzed through SEM imaging and X-ray diffraction analysis, which indicated the production of crystalline, pure nickel powders with spherical morphology. Subsequently, the study delves into nickel filler content enhances the shielding effectiveness (1.2-2.6 GHz) of gaskets by increasing the absorption loss SEA, due to the increase in electrical conductivity. The experimentation was conducted using three samples, revealing that increasing the weight percentage of filler from 30 to 70 % resulted in a considerable reduction in electrical resistivity to 0.6 Ω cm. Moreover, the shielding effectiveness was observed to increased to above 55 dBm when tested across a frequency range of 1.2-2.6 GHz.

Synthesis of silver nanoparticles for use in conductive inks by chemical reduction method.

In this study, the chemical reduction method was applied to synthesize silver nanoparticles used to prepare conductive inks. The two variables of polyvinylpyrrolidone (PVP)-stabilized mole in the 0.01-0.03 mol range and hydrazine reducing mole in the 0.1-0.5 mol range, along with constants such as precursor mole (silver nitrate), complexing mole (ethylene diamine) and solvent mole (water), were used. Nine random samples proposed by the Design Expert software were examined and studied. X-ray diffraction (XRD) patterns, field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM) and dynamic light scattering (DLS) were then used to characterize and evaluate the synthesized nanoparticles. According to the results obtained by XRD, FE-SEM and TEM analyses, the sample with 0.025 mol and 0.3 mol PVP had the minimum size of silver nanoparticles, which was around 20 nm, so it was chosen as the optimal sample for further research. The conductive ink was also prepared with the optimal sample of silver nanoparticles in 40% by weight and then characterized and evaluated by applying ultraviolet-visible (UV-Vis), simultaneous thermal analysis (STA), FE-SEM and electrical conductivity analysis. Finally, conductive ink was applied to polyethylene terephthalate (PET) and acrylonitrile butadiene styrene (ABS) substrates. The surface electrical resistance of conductive ink on PET and ABS substrates was then measured at about 6.4 Ω and 2.2 Ω, respectively.