Valorization of polyurethane foam waste through the decoration with nano-polyaniline for dye decontamination from polluted water.

Two polyurethane polyaniline nanocomposites have been synthesized using two in situ polymerization routes of dried and wet bases to valorize the polyurethane waste. The physical and chemical properties of polyurethane-based nanocomposites were compared using SEM, XRD, FTIR, and Zeta potential. SEM images showed that the average particle size of the dried-based composite was 56 nm, while the wet-based composite had an average size of 75 nm. The separation efficiency for methylene blue (MB) and Congo red (CR) dyes was evaluated against free polyurethane foam waste. It was evident that pure polyurethane (PPU) achieved only 4.79% and 16.71% removal for MB and CR, respectively. These dye decontamination efficiencies were enhanced after nano polyaniline decoration of polyurethane foam either through dried base polymerization (DPUP) or wet base polymerization (WPUP). WPUP composite records 11.23% and 85.99% for MB and CR removal, respectively, improved to 26.69% and 90.07% removal using DPUP composite for the respective dyes. The adsorption kinetics, isotherms, and thermodynamics were investigated. The experimental results revealed the pseudo-second-order kinetic model as the most accurately described kinetics model for both CR and MB adsorption. The Langmuir model provided the best fit for the data, with maximum adsorption capacities of 110.98 mg/g for CR and 26.86 mg/g for MB, with corresponding R-squared values of 0.9974 and 0.9608, respectively. Regeneration and reusability studies of PPU, WPUP, and DPUP showed effective reusability, with DPUP displaying the highest adsorption capacity. These results aid in creating eco-friendly and cost-efficient adsorbents for dye removal in environmental sanitation.

Engineered eco-friendly composite membranes with superhydrophobic/hydrophilic dual-layer for DCMD system.

Considerable advancements have been made in the development of hydrophobic membranes for membrane distillation (MD). Nonetheless, the environmentally responsible disposal of these membranes poses a critical concern due to their synthetic composition. Herein, an eco-friendly dual-layered biopolymer-based membrane was fabricated for water desalination. The membrane was electrospun from two bio-polymeric layers. The top hydrophobic layer comprises polycaprolactone (PCL) and the bottom hydrophilic layer from cellulose acetate (CA). Additionally, silica nanoparticles (SiO2 NPs) were electrosprayed onto the top layer of the dual-layered PCL/CA membrane to enhance the hydrophobicity. The desalination performance of the modified PCL-SiO2/CA membrane was compared with the unmodified PCL/CA membrane using a direct contact membrane distillation (DCMD) unit. Results revealed that silica remarkably improves membrane hydrophobicity. The modified PCL-SiO2/CA membrane demonstrated a significant increase in water contact angle of 152.4° compared to 119° for the unmodified membrane. In addition, PCL-SiO2/CA membrane has a smaller average pore size of 0.23 ± 0.16 µm and an exceptional liquid entry pressure of water (LEPw), which is 3.8 times higher than that of PCL/CA membrane. Moreover, PCL-SiO2/CA membrane achieved a durable permeate flux of 15.6 kg/m2.h, while PCL/CA membrane showed unstable permeate flux decreasing approximately from 25 to 12 kg/m2.h over the DCMD test time. Furthermore, the modified PCL-SiO2/CA membrane achieved a high salt rejection value of 99.97% compared to a low value of 86.2% for the PCL/CA membrane after 24 h continuous DCMD operation. In conclusion, the proposed modified PCL-SiO2/CA dual-layer biopolymeric-based membrane has considerable potential to be used as an environmentally friendly membrane for the MD process.