Strength and Fracture Toughness of TIG- and Laser-Welded Joints of Low Carbon Ferritic Steels.

This paper presents the results of experimental testing of joints welded using conventional TIG and laser methods. The welded components were sheets of the low-carbon steels 13CrMo4-5 and 16Mo3. Welded joints were made using different levels of linear welding energy. In the case of laser welding, a bifocal beam with longitudinal positioning of the focal lengths in relation to the welding direction was used. Experimental tests on welded joints included a bending test and determination of hardness distribution, mechanical properties, and fracture toughness, as well as microstructural research in the material of the various joint zones. Based on the determined strength characteristics, the true stress-strain relationships were defined, and a numerical model of the laser joints was developed in Abaqus 6.12-3. The modelled joint was subjected to loading to determine the most stressed areas of the joints. The numerical results were compared with those obtained using GOM's Aramis 3D 5M digital image correlation system. The system used made it possible to record displacements on the surface of the analysed joints in real time. Good agreement was obtained between the strain fields calculated numerically and those recorded using the Aramis 3D 5M video system. The numerical calculations provided information on the strains and stresses occurring inside the analysed joint during loading. It was found that the welded joints were characterised by increased hardness and high strength properties in relation to the base material. The bending test of the laser-welded joints gave a positive result-no cracks were observed on the face or root of the weld. The fracture toughness of the joint zones is slightly lower in relation to that of the base material, but no brittle fracture was observed.

Using AE Signals to Investigate the Fracture Process in an Al-Ti Laminate.

The paper describes tests conducted to identify the mechanisms occurring during the fracture of single-edge notches loaded in three-point bending (SENB) specimens made from an Al-Ti laminate. The experimental tests were complemented with microstructural analyses of the specimens' fracture surfaces and an in-depth analysis of acoustic emission (AE) signals. The paper presents the application of the AE method to identify fracture processes in the layered Al-Ti composite using a non-hierarchical method for clustering AE signals (k-means) and analyses using waveform time domain, waveform time domain (autocorrelation), fast Fourier transform (FFT Real) and waveform continuous wavelet based on the Morlet wavelet. These analyses made it possible to identify different fracture mechanisms in Al-Ti composites which is very significant to the assessment of the safety of structures made of this material.

Influence of LWE on Strength of Welded Joints of HSS S960-Experimental and Numerical Analysis.

This paper presents a strength analysis of joints made during high-strength steel S960 welding. Joints obtained by conventional and laser welding were tested. The most attention was focused on assessing the strength of the material at Heat Affect Zone (HAZ). To this aim, the effect of Linear Welding Energy (LWE) on changes in microstructure and material characteristics was studied. Numerical models of welded joints were developed using the FEM ABAQUS program. The modelled joints were subjected to simulation loads, which allowed to determine areas (the weakest links) of joints in which the destruction process may develop. Good compatibility of the strains fields on the outer surfaces of the joints calculated numerically and recorded by means of the GOM video system was obtained. Based on the tests carried out, it can be concluded that the use of welding with low levels of LEW allow obtaining joints with comparable strength to the base material.