On the Aging of OTFTs and Its Impact on PUFs Reliability.

Given the current maturity of printed technologies, Organic Thin-Film Transistors (OTFT) still show high initial variability, which can be beneficial for its exploitation in security applications. In this work, the process-related variability and aging of commercial OTFTs have been characterized to evaluate the feasibility of OTFTs-based Physical Unclonable Functions (PUFs) implementation. For our devices, ID-based PUFs show good uniformity and uniqueness. However, PUFs' reliability could be compromised because of the observed transient and aging effects in the OTFTs, which could hinder the reproducibility of the generated fingerprints. A systematic study of the aging of OTFTs has been performed to evaluate the PUFs' reliability. Our results suggest that the observed transient and aging effects could be mitigated so that the OTFTs-based PUFs' reliability could be improved.

Fully Inkjet-Printed Biosensors Fabricated with a Highly Stable Ink Based on Carbon Nanotubes and Enzyme-Functionalized Nanoparticles.

Enzyme inks can be inkjet printed to fabricate enzymatic biosensors. However, inks containing enzymes present a low shelf life because enzymes in suspension rapidly lose their catalytic activity. Other major problems of printing these inks are the non-specific adsorption of enzymes onto the chamber walls and stability loss during printing as a result of thermal and/or mechanical stress. It is well known that the catalytic activity can be preserved for significantly longer periods of time and to harsher operational conditions when enzymes are immobilized onto adequate surfaces. Therefore, in this work, horseradish peroxidase was covalently immobilized onto silica nanoparticles. Then, the nanoparticles were mixed into an aqueous ink containing single walled carbon nanotubes. Electrodes printed with this specially formulated ink were characterized, and enzyme electrodes were printed. To test the performance of the enzyme electrodes, a complete amperometric hydrogen peroxide biosensor was fabricated by inkjet printing. The electrochemical response of the printed electrodes was evaluated by cyclic voltammetry in solutions containing redox species, such as hexacyanoferrate (III/II) ions or hydroquinone. The response of the enzyme electrodes was studied for the amperometric determination of hydrogen peroxide. Three months after the ink preparation, the printed enzyme electrodes were found to still exhibit similar sensitivity, demonstrating that catalytic activity is preserved in the proposed ink. Thus, enzyme electrodes can be successfully printed employing highly stable formulation using nanoparticles as carriers.

Enhanced Performance Stability of Iridium Oxide-Based pH Sensors Fabricated on Rough Inkjet-Printed Platinum.

Today, electrochemical sensors are used for a broad range of applications. A fundamental challenge is still the achievement of long-term sensor stability by ensuring good adhesion between the deposited sensing layer and the substrate material, e.g., a metal electrode. Until now, the most applied strategy to overcome this problem is to increase the surface roughness of the metal layer by mechanical etching or by electroplating of additional material layers, which both imply an increase in manufacturing steps and thus the final cost of the overall device. Alternatively, to overcome these adhesion problems, we propose the direct printing of a novel platinum nanoparticle ink, which is compatible with low-cost additive digital inkjet and with flexible low-cost substrates. This water-based platinum ink has two unique features: it leads to highly rough surfaces, which promotes the adhesion of deposited sensing material, and it is a highly low-temperature curing ink, compatible with polymeric substrates that cannot withstand high temperatures. Based on this concept, we report about a long-term stable and highly sensitive solid-state pH sensor functionalized by anodic electrodeposited iridium oxide on a rough nanostructured platinum printed layer. The sensors showed an excellent reproducibility with a linear super-Nernstian response (71.3 ± 0.3 mV/pH unit) in a wide pH range (pH 2-11). Long-term stability tests for over 1 year of application demonstrate an excellent mechanical sensor layer stability, which is correlated to the distinct roughness of the printed platinum layer. This novel approach is useful to simplify the fabrication process and with that the sensor costs.

Near-Field Chipless Radio-Frequency Identification (RFID) Sensing and Identification System with Switching Reading.

A chipless radio-frequency identification (chipless-RFID) and sensing system, where tags are read by proximity (near-field) through a switch, is presented. The tags consist of a set of identical resonant elements (split-ring resonators or SRRs), printed or etched at predefined and equidistant positions, forming a linear chain, each SRR providing a bit of information. The logic state ('1' or '0') associated with each resonator depends on whether it is present or not in the predefined position. The reader is an array of power splitters used to feed a set of SRR-loaded transmission lines (in equal number to the number of resonant elements, or bits, of the tag). The feeding (interrogation) signal is a harmonic (single-tone) signal tuned to a frequency in the vicinity of the fundamental resonance of the SRRs. The set of SRR-loaded lines must be designed so that the corresponding SRRs are in perfect alignment with the SRRs of the tag, provided the tag is positioned on top of the reader. Thus, in a reading operation, as long as the tag is very close to the reader, the SRRs of the tag modify (decrease) the transmission coefficient of the corresponding reader line (through electromagnetic coupling between both SRRs), and the amplitude of the output signal is severely reduced. Therefore, the identification (ID) code of the tag is contained in the amplitudes of the output signals of the SRR-loaded lines, which can be inferred sequentially by means of a switching system. Unlike previous chipless-RFID systems based on near-field and sequential bit reading, the tags in the proposed system can be merely positioned on top of the reader, conveniently aligned, without the need to mechanically place them across the reader. Since tag reading is only possible if the tag is very close to the reader, this system can be also used as a proximity sensor with applications such as target identification. The proposed chipless-RFID and sensing approach is validated by reading a designed 4-bit tag. For identification purposes, this system is of special interest in applications where a low number of bits suffice, and tag reading by proximity is acceptable (or even convenient). Applications mostly related to secure paper, particularly involving a limited number of items (e.g., exams, ballots, etc.), in order to provide authenticity and avoid counterfeiting, are envisaged. As a proximity sensor, the system may be of use in detecting and distinguishing different targets in applications such as smart packaging.

Controlling the crack formation in inkjet-printed silver nanoparticle thin-films for high resolution patterning using intense pulsed light treatment.

During the last years, intense pulsed light (IPL) processing has been employed and studied intensively for the drying and sintering of metal nanoparticle layers deposited by means of printing methods on flexible polymer substrates. IPL was found to be a very fast and substrate-gentle approach qualified for the field of flexible and large-area printed electronics, i.e. manufactured via roll-to-roll processing. In this contribution, IPL is used for the fine-patterning of printed silver nanoparticle layers. The patterning is obtained by induced and controlled crack formation in the thin silver layer due to the intense exposure of IPL. The crack formation is controlled by selection of the substrate material, the fine-tuning of the morphology of the silver layer and an application of a dielectric layer on top of the silver layer that acts as a stress concentrator. Careful optimization of the IPL parameters allowed to adjust the lateral width of the crack. This novel approach turned out to be a fast and reproducible high-resolution patterning process for multiple applications, e.g. to pattern the source-drain electrodes for all-inkjet-printed thin-film transistors.

All-inkjet-printed thin-film transistors: manufacturing process reliability by root cause analysis.

We report on the detailed electrical investigation of all-inkjet-printed thin-film transistor (TFT) arrays focusing on TFT failures and their origins. The TFT arrays were manufactured on flexible polymer substrates in ambient condition without the need for cleanroom environment or inert atmosphere and at a maximum temperature of 150 °C. Alternative manufacturing processes for electronic devices such as inkjet printing suffer from lower accuracy compared to traditional microelectronic manufacturing methods. Furthermore, usually printing methods do not allow the manufacturing of electronic devices with high yield (high number of functional devices). In general, the manufacturing yield is much lower compared to the established conventional manufacturing methods based on lithography. Thus, the focus of this contribution is set on a comprehensive analysis of defective TFTs printed by inkjet technology. Based on root cause analysis, we present the defects by developing failure categories and discuss the reasons for the defects. This procedure identifies failure origins and allows the optimization of the manufacturing resulting finally to a yield improvement.

Inkjet patterning of multiline intersections for wirings in printed electronics.

Inkjet printed electronics using thermo-curable liquid inks exhibit particular geometrical characteristics in terms of regularity. This article presents a morphological analysis for inkjet printed multi line intersections that are critical structures for building circuits. We studied thin-film structures of silver conductive ink and printed by inkjet technology. Instability of the ink during printing causes the thickness irregularity of vertex, normally with peaks at these areas. We propose the usage of specific patterns for intersections as thickness regularity compensations. The results show that some patterns help to reduce this instability and improve the thickness regularity of intersections morphology.