Ultrastretchable Segmented Sensors for Functional Human-Machine Interfaces.

The key feature that enables soft sensors to shorten the performance gap between robots and biological structures is their deformability, coupled with their capability to measure physical changes. Robots equipped with these sensors can interact safely and proprioceptively with their environments. This has sparked interest in developing novel sensors with high stretchability for application in human-robot interactions. This study presents a novel ultrasoft optoelectronic segmented sensor design capable of measuring strains exceeding 500%. The sensor features an ultrastretchable segment physically joined with an asymmetrically configured soft proprioceptive segment. This configuration enables it to measure high strain and to detect both the magnitude and direction of bending. Although the sensor cannot decouple these types of deformations, it can sense prescribed motions that combine stretching and bending. The proposed sensor was applied to a highly deformable scissor mechanism and a human-robot interface (HRI) device for a robotic arm, capable of quantifying parameters in complex interactions. The results from the experiments also demonstrate the potential of the proposed segmented sensor concept when used in tandem with machine learning, affording new dimensions of proprioception to robots during multilayered interactions with humans.

Design and Analysis of Reconfigurable Origami-Based Vacuum Pneumatic Artificial Muscles for Versatile Robotic System.

In this study, a vacuum-based modular actuator system named reconfigurable origami-based vacuum pneumatic artificial muscles (ROV-PAMs) is presented. The system consists of six types of actuating modules and three types of fluidic supporting modules each embedded with magnet-based connectors so that the modules can be assembled to modify the system behavior. The module can be used in a myriad of ways, including extending their working range, creating complex geometries upon deformation, and cooperating to improve overall performance. A simple analytical model for the actuating modules is derived based on the law of conservation of energy, and the model is verified experimentally which shows that this intuitive model can provide a reasonable prediction of performance. A block sorting robot is built using three different types of actuating modules with multiple fluidic supporting modules, and the robot shows that it is possible to flexibly and easily assemble modules to build a robot capable of completing diverse tasks. The ROV-PAM module and its concept can be applied to realize robotic designs, which can be altered on-the-fly to adjust its functionality to meet the evolving requirements required for truly flexible automation.

Thermo-Pneumatic Artificial Muscle: Air-Based Thermo-Pneumatic Artificial Muscles for Pumpless Pneumatic Actuation.

To make robots more human-like and safer to use around humans, artificial muscles exhibiting compliance have gained significant attention from researchers. However, despite having excellent performance, pneumatic artificial muscles (PAMs) have failed to gain significant traction in commercial mobile applications due to their requirement to be tethered to a pneumatic source. This study presents a thermo-PAM called Thermo-PAM that relies on heating of a volume of air to produce a deformation. This allows for pneumatic actuation using only an electrical power source and thus enables pumpless pneumatic actuation. The actuator uses a high ratio between the heating volume and the deformable volume to produce a high actuation force throughout its entire motion and can produce either contractile or extension motions. The controllability of the actuator was demonstrated as well as its ability to handle heavy payloads. Moreover, it is possible to rely on either positive or negative pressure actuation modes where the positive pressure actuation mode actuates when heated and the negative pressure actuation mode relaxes when heated. The ability to use Thermo-PAMs for different modes of actuation with different operation methods makes the proposed actuator highly versatile and demonstrates its potential for advanced pumpless robotic applications.

Soft climbing robot with magnetic feet for multimodal locomotion.

Inspection robots that can be used to inspect man-made structures have significant potential for industrial applications, but existing soft robots are not well suited for the exploration of complex metallic structures with many obstacles. This paper proposes a soft climbing robot well suited for such conditions as the robot uses feet with a controllable magnetic adhesion. It uses soft inflatable actuators to control this adhesion as well as the deformation of the body. The proposed robot consists of a robot body that can bend and lengthen, robot feet that can magnetically adhere to and detach from metallic surface, and rotational joints connecting each foot to the body to give the robot additional flexibility. It combines extensional soft actuators for the deformation of the body and contractile linear actuators for the robot feet, and the robot can produce complex deformations of the body that allow it to overcome a variety of scenarios. The capabilities of the proposed robot were verified through the implementation of three scenarios on metallic surfaces: crawling, climbing, and transitioning between surfaces. The robots could crawl or climb nearly interchangeably, could transition to and from horizontal surfaces to either upward or downward vertical surfaces.

Shape Memory Alloy (SMA) Actuators: The Role of Material, Form, and Scaling Effects.

Shape memory alloys (SMAs) are smart materials that are widely used to create intelligent devices because of their high energy density, actuation strain, and biocompatibility characteristics. Given their unique properties, SMAs are found to have significant potential for implementation in many emerging applications in mobile robots, robotic hands, wearable devices, aerospace/automotive components, and biomedical devices. Here, the state-of-the-art of thermal and magnetic SMA actuators in terms of their constituent materials, form, and scaling effects are summarized, including their surface treatments and functionalities. The motion performance of various SMA architectures (wires, springs, smart soft composites, and knitted/woven actuators) is also analyzed. Based on the assessment, current challenges of SMAs that need to be addressed for their practical application are emphasized. Finally, how to advance SMAs by synergistically considering the effects of material, form, and scale is suggested.

Design and Control of Lightweight Bionic Arm Driven by Soft Twisted and Coiled Artificial Muscles.

Twisted and coiled actuators (TCAs), which are light but capable of producing significant power, were developed in recent times. After their introduction, there have been numerous improvements in performance, including development of techniques such as actuation strain and heating methods. However, the development of robots using TCA is still in its early stages. In this study, a bionic arm driven by TCAs was developed for light and flexible operation. The aim of this study was to gain a foothold in the future of robot development using TCA, which is considered as the appropriate artificial muscle. The main developments were with regard to the design (from actuator design to system design), system configuration for control, and control method. First, a process technology for repeatedly manufacturing TCA, which can be used practically and delivers sufficient performance, was developed. Based on the developed actuator, a joint was designed to move the elbow and hand. The final bionic arm was developed by integrating the TCA, pulley joint, and control system. It moved the elbow up to 100° and allowed the hand to move in three degrees of freedom. Using the control method for each joint, we were able to show the movement by using the hand and elbow.

Toward the Development of Large-Scale Inflatable Robotic Arms Using Hot Air Welding.

The manufacturing method of soft pneumatic robots affects their ability to maintain their impermeability when pressurized. Pressurizing them beyond their limits results in leaks or ruptures of the structure. Increasing their size simultaneously increases the tension forces within their structure and reduces their ability to withstand the pressures necessary for them to operate. This article introduces the use of hot air welding to manufacture three-dimensional inflatable elements containing only lap seals which can sustain larger tension forces than the fin seals used in most other inflatable robotic arms. This manufacturing technique is then used to form inflatable joints with 2-degrees of freedom (DOFs), which can be assembled to form 6-DOFs robotic arms. A dual-arm inflatable robot was built using two arms each with a length of 85 cm, was capable of lifting payloads up to 3 kg, had a large range of motion, and was able to lift misaligned boxes using its two arms relying only on friction force by pushing on both sides of the box. The arm concept was then scaled to form a robotic arm with a length of nearly 5 m, which was able to pickup and place a basketball in a basketball hoop from the free-throw line several meters away. The present work advances the state of the art in building large-scale soft robotic arms.

Design of a Novel Sensing Method for a Pneumatic Artificial Muscle Actuator-Driven 2-Degrees of Freedom Parallel Joint.

The development of soft actuators and robots has spurred interest in human-friendly robots and devices that can operate in proximity with living things. Researchers have used soft actuators to drive hybrid soft/rigid mechanical platforms with multiple degrees of freedom (DOFs) that are both compliant and produce precise motions. However, the addition of sensors on these systems for feedback control remains a critical issue as they require multiple sensors operating simultaneously while the system undergoes complex motions. This article introduces the use of two spring-tensioned tendons passing through angular encoders for yaw and pitch orientation measurement into a pneumatic artificial muscle-driven two DOFs platform. This system possesses several advantages such as having a large range of motion and enables feedback control of the joint for position control. The joint is shown to be able to follow diverse motion patterns and capable of operating through external disturbances and was implemented as the base joint of an inflatable member.

Low-Powered and Resilient IR-Based Pigmented Soft Optoelectronic Sensors.

Soft optoelectronic sensors capable of multimodal sensing have high repeatability, which makes them an attractive choice for applications requiring deformable sensors. A weakness of these sensors is the constant supply of electrical power input required to pass the light signal through their core, which can lead to excessive power requirements for portable devices. Using an infrared (IR) spectrum signal that requires very low power for signal propagation should help alleviate this issue. However, soft optoelectronic sensors can be easily disturbed by external light sources or even suffer from cross-interference, and IR-based sensors are more susceptible to such interferences since IR wavelengths can penetrate the cladding material generally used in soft optical waveguides. This paper presents a highly stretchable low-powered IR-based soft optoelectronic stretchable sensor with pigmented cladding capable of multimodal sensing. The use of an IR-spectrum signal makes it consume a fraction of the power of what a visible spectrum-based optoelectronic sensor would consume. Pigmented elastomers are used as the cladding of the waveguides of these sensors, which makes them highly resilient. These sensors are embedded in a resilient soft robotic gripper capable of controlling its contact force even with significant external disturbances.

Fabric muscle with a cooling acceleration structure for upper limb assistance soft exosuits.

Soft exosuits used for supporting human muscle strength must be lightweight and wearable. Shape memory alloy (SMA) spring-based fabric muscles (SFM) are light and flexible, making them suitable for soft and shape-conformable exosuits. However, SFMs have a slow actuation speed owing to the slow cooling rate of the SMA spring. This paper proposes a forced air-cooling fan-integrated fabric muscle (FCFM) that improves the cooling rate by arranging a thin-diameter SMA spring bundle with a high surface-area-to-volume ratio inside a breathable fabric with integrated fans. The relaxation time of an FCFM weighing 30 g and containing a 2.6 g SMA spring bundle, which contains 200 thin springs, was reduced by over 70.2% via forced-air cooling using the integrated fans. A 4 kg weight, which is 1530 times the mass of the SMA spring bundle, was hung from the FCFM and was repeatedly actuated in ten-second cycles. An upper limb assistive soft exosuit with FCFMs was fabricated and worn on a mannequin holding a dumbbell, and the arm extension time after flexion was improved by 4.5 times. Additionally, the assistive performance of the exosuits for repetitive tasks in specific scenarios was evaluated, and the strong potential of the proposed FCFM for soft exosuits was verified.

Armor-Based Stable Force Pneumatic Artificial Muscles for Steady Actuation Properties.

In this article, a novel actuator called armor-based stable force pneumatic artificial muscle (AS-PAM) is presented. AS-PAM has a sealed chamber made of polygonal parts and film, which helps the actuator to be lightweight (∼100 g) and achieve a large contraction ratio (>60%). It has an armor and a constraint to guide its motion, which keeps its force output [6.25 N/(cm2·bar)] stable over its operating range (<10% deviation). An analytical model is presented to predict and control the behavior of the actuator, and various experiments were conducted to show the validity of the model. Afterward, a gripper using the actuators is presented to illustrate how it can be used in real applications. With its characteristics, the actuator shows interesting behaviors that cannot be found in other soft pneumatic actuators, and it would allow AS-PAM to expand the range of applications in which soft robots cooperate with humans.

Print-and-Spray Electromechanical Metamaterials.

Many types of novel stretchable and conductive materials have been developed, but all exhibit a large increase in resistance upon stretching. In this article, the design and fabrication methods of two types of electromechanical metamaterials are presented, where the first has an invariant electrical resistance and the second has a decreasing electrical resistance upon elongation. The metamaterials can be fabricated by a few rapid and simple steps: a flexible polymer part is three-dimensional printed and sprayed with a conductive coating. Parametric optimization of the geometrical dimensions of the resistance invariant structure yielded a metamaterial with a nearly constant electrical resistance up to ∼1100% of tensile strain, whose behavior could be predicted using the finite element method. The second metamaterial had a resistance that reduced by as much as 38% over a displacement of 600 µm. The design principles of these new types of metamaterials can open new possibilities for high-performance soft robots and flexible electronics.

A Novel Soft Bending Actuator Using Combined Positive and Negative Pressures.

Most soft pneumatic actuators for producing bending actuation have made use of either positive or negative pressure and adjusted their design in consequence. In the proposed paper, a novel soft bending actuator using combined positive and negative pressures (PNP) where the bending force of a negative pressure actuator and a positive pressure actuator is combined into a single actuating structure. This actuator is capable of producing a blocked force as high as 150 N at a combined positive pressure of 60 kPa and negative pressure of 60 kPa while still being able to produce large bending deformations. It was found that the equilibrium angle of PNP actuation is lower than using only negative pressure but that the actuator can produce larger forces at angles below the equilibrium angle of using positive pressure only. The actuator can use PNP actuation to produce large forces at lower bending angles and negative pressure actuation for producing large bending angles. This actuator was implemented in a soft robotic gripper capable of lifting large objects weighing up to 4 kg and a soft pinching gripper capable of holding a notebook weighing 1.85 kg by pinching it. The proposed actuator is capable of large forces and is versatile such that it is expected to be used in applications such as agriculture where many objects tend to be large and heavy yet require a delicate touch.

Jumping Tensegrity Robot Based on Torsionally Prestrained SMA Springs.

This paper introduces the addition of torsional prestrain into the manufacturing process of shape memory alloy (SMA) springs to form torsionally prestrained SMA springs. These springs have a better performance at the same power input for the same loads and same coil dimensions as regular SMA springs. A modified thermoconstitutive model was presented that can predict the behavior of the actuator based on the amount of torsional prestrain added into the manufacturing process, and a simple two-state model is used to predict its actuation stroke. These improved actuators were used in the development of a tensegrity robots capable of fast rolling motions and jumping both vertically and horizontally. This robot is capable of rolling at 0.14 BL/s (body length per second) and can jump up to nearly a full body length.

Long Shape Memory Alloy Tendon-based Soft Robotic Actuators and Implementation as a Soft Gripper.

Shape memory alloy (SMA) wire-based soft actuators have had their performance limited by the small stroke of the SMA wire embedded within the polymeric matrix. This intrinsically links the bending angle and bending force in a way that made SMA-based soft grippers have relatively poor performance versus other types of soft actuators. In this work, the use of free-sliding SMA wires as tendons for soft actuation is presented that enables large increases in the bending angle and bending force of the actuator by decoupling the length of the matrix and the length of the SMA wires while also allowing for the compact packaging of the driving SMA wires. Bending angles of 400° and tip forces of 0.89 N were achieved by the actuators in this work using a tendon length up to 350 mm. The tendons were integrated as a compact module using bearings that enables the actuator to easily be implemented in various soft gripper configurations. Three fingers were used either in an antagonistic configuration or in a triangular configuration and the gripper was shown to be capable of gripping a wide range of objects weighing up to 1.5 kg and was easily installed on a robotic arm. The maximum pulling force of the gripper was measured to be 30 N.

Origami-Based Vacuum Pneumatic Artificial Muscles with Large Contraction Ratios.

A novel linear actuator called origami-based vacuum pneumatic artificial muscle (OV-PAM) is proposed in this study that can produce large forces (>400 N) with a contraction ratio >90% of the active length of the actuator. Moreover, some of the designs presented in this article can lift large loads with large contraction ratios at extremely low vacuum pressure (≈10 kPa). This actuator consists of a sealed origami film chamber connecting a polygonal top and bottom plate with evenly spaced transversal reinforcements that prevent the chamber from contracting laterally at certain points of the actuator under vacuum pressure. As vacuum pressure is applied, both a tension force in the walls and a vertical force on the bottom plate of the actuator generate a large contractile force, and the force on the bottom plate can produce a consistent force throughout the entire motion. A quasistatic analytical model was developed that can accurately predict the behavior of the actuator and that can be used for actuator design. OV-PAMs are lightweight, have large contractile forces throughout their entire motion and large contraction ratios. It can also produce large forces at low pressures with large cross-sectional areas. Their versatility could make them well suited for a wide range of applications. They could take us closer to a future where robots can cooperate with humans to shape a better future.

An Overview of Shape Memory Alloy-Coupled Actuators and Robots.

The one-dimensional deformation of shape memory alloy (SMA) wires and springs can be implemented into different types of functional structures with three-dimensional deformations. These structures can be classified based on the type of structure and how the SMA element has been implemented into the following categories: rigid mechanical joints, semi-rigid flexural hinges, SMA elements externally attached to a soft structure, and embedded into the soft structure. These structures have a wide range of properties and implementation requirements, and they have been used to produce a variety of robots with rigid and soft motions. The different research efforts to develop actuators and robots related to each type of structure are presented along with their respective strengths and weaknesses. A model is then developed to discuss the performance and applicability of SMA wires versus SMA springs for actuators with a polymeric matrix to see the effect of each type of SMA on the selection of design parameters. A comparison of the different types of structures and the applicability of different types of SMA elements for different types of structures is then presented.

Turtle mimetic soft robot with two swimming gaits.

This paper presents a biomimetic turtle flipper actuator consisting of a shape memory alloy composite structure for implementation in a turtle-inspired autonomous underwater vehicle. Based on the analysis of the Chelonia mydas, the flipper actuator was divided into three segments containing a scaffold structure fabricated using a 3D printer. According to the filament stacking sequence of the scaffold structure in the actuator, different actuating motions can be realized and three different types of scaffold structures were proposed to replicate the motion of the different segments of the flipper of the Chelonia mydas. This flipper actuator can mimic the continuous deformation of the forelimb of Chelonia mydas which could not be realized in previous motor based robot. This actuator can also produce two distinct motions that correspond to the two different swimming gaits of the Chelonia mydas, which are the routine and vigorous swimming gaits, by changing the applied current sequence of the SMA wires embedded in the flipper actuator. The generated thrust and the swimming efficiency in each swimming gait of the flipper actuator were measured and the results show that the vigorous gait has a higher thrust but a relatively lower swimming efficiency than the routine gait. The flipper actuator was implemented in a biomimetic turtle robot, and its average swimming speed in the routine and vigorous gaits were measured with the vigorous gait being capable of reaching a maximum speed of 11.5 mm s(-1).

Deployable Soft Composite Structures.

Deployable structure composed of smart materials based actuators can reconcile its inherently conflicting requirements of low mass, good shape adaptability, and high load-bearing capability. This work describes the fabrication of deployable structures using smart soft composite actuators combining a soft matrix with variable stiffness properties and hinge-like movement through a rigid skeleton. The hinge actuator has the advantage of being simple to fabricate, inexpensive, lightweight and simple to actuate. This basic actuator can then be used to form modules capable of different types of deformations, which can then be assembled into deployable structures. The design of deployable structures is based on three principles: design of basic hinge actuators, assembly of modules and assembly of modules into large-scale deployable structures. Various deployable structures such as a segmented triangular mast, a planar structure comprised of single-loop hexagonal modules and a ring structure comprised of single-loop quadrilateral modules were designed and fabricated to verify this approach. Finally, a prototype for a deployable mirror was developed by attaching a foldable reflective membrane to the designed ring structure and its functionality was tested by using it to reflect sunlight onto to a small-scale solar panel.

35 Hz shape memory alloy actuator with bending-twisting mode.

Shape Memory Alloy (SMA) materials are widely used as an actuating source for bending actuators due to their high power density. However, due to the slow actuation speed of SMAs, there are limitations in their range of possible applications. This paper proposes a smart soft composite (SSC) actuator capable of fast bending actuation with large deformations. To increase the actuation speed of SMA actuator, multiple thin SMA wires are used to increase the heat dissipation for faster cooling. The actuation characteristics of the actuator at different frequencies are measured with different actuator lengths and results show that resonance can be used to realize large deformations up to 35 Hz. The actuation characteristics of the actuator can be modified by changing the design of the layered reinforcement structure embedded in the actuator, thus the natural frequency and length of an actuator can be optimized for a specific actuation speed. A model is used to compare with the experimental results of actuators with different layered reinforcement structure designs. Also, a bend-twist coupled motion using an anisotropic layered reinforcement structure at a speed of 10 Hz is also realized. By increasing their range of actuation characteristics, the proposed actuator extends the range of application of SMA bending actuators.