3D Printing of High Viscosity Reinforced Silicone Elastomers.

Recent advances in additive manufacturing, specifically direct ink writing (DIW) and ink-jetting, have enabled the production of elastomeric silicone parts with deterministic control over the structure, shape, and mechanical properties. These new technologies offer rapid prototyping advantages and find applications in various fields, including biomedical devices, prosthetics, metamaterials, and soft robotics. Stereolithography (SLA) is a complementary approach with the ability to print with finer features and potentially higher throughput. However, all high-performance silicone elastomers are composites of polysiloxane networks reinforced with particulate filler, and consequently, silicone resins tend to have high viscosities (gel- or paste-like), which complicates or completely inhibits the layer-by-layer recoating process central to most SLA technologies. Herein, the design and build of a digital light projection SLA printer suitable for handling high-viscosity resins is demonstrated. Further, a series of UV-curable silicone resins with thiol-ene crosslinking and reinforced by a combination of fumed silica and MQ resins are also described. The resulting silicone elastomers are shown to have tunable mechanical properties, with 100-350% elongation and ultimate tensile strength from 1 to 2.5 MPa. Three-dimensional printed features of 0.4 mm were achieved, and complexity is demonstrated by octet-truss lattices that display negative stiffness.

Direct Writing of Tunable Living Inks for Bioprocess Intensification.

Critical to the success of three-dimensional (3D) printing of living materials with high performance is the development of new ink materials and 3D geometries that favor long-term cell functionality. Here we report the use of freeze-dried live cells as the solid filler to enable a new living material system for direct ink writing of catalytically active microorganisms with tunable densities and various self-supporting porous 3D geometries. Baker's yeast was used as an exemplary live whole-cell biocatalyst, and the printed structures displayed high resolution, large scale, high catalytic activity and long-term viability. An unprecedented high cell loading was achieved, and cell inks showed unique thixotropic behavior. In the presence of glucose, printed bioscaffolds exhibited increased ethanol production compared to bulk counterparts due largely to improved mass transfer through engineered porous structures. The new living materials developed in this work could serve as a versatile platform for process intensification of an array of bioconversion processes utilizing diverse microbial biocatalysts for production of high-value products or bioremediation applications.

Solvation effects on transition metal hydricity.

The free energy of hydride donation (hydricity) for [HNi(DHMPE)2][BF4] (DHMPE = 1,2-bis(dihydroxymethylphosphino)ethane was experimentally determined versus the heterolytic cleavage energy of hydrogen in acetonitrile, dimethyl sulfoxide, and water to be 57.4, 55.5, and 30.0 kcal/mol, respectively. This work represents the first reported hydricity values for a transition metal hydride donor in three different solvents. A comparison between our values and the hydricity of hydrogen and formate reveals a narrowing in the range of values with increasing solvent polarity. The thermochemical values also reveal solvation effects that impact the overall thermodynamic favorability of hydride generation from hydrogen and transfer to carbon dioxide. The quantitative solvation effects described herein have important consequences to the design and reactivity of catalysts for transformations that have hydride transfer steps throughout synthetic chemistry.