Quality of Surface Texture and Mechanical Properties of PLA and PA-Based Material Reinforced with Carbon Fibers Manufactured by FDM and CFF 3D Printing Technologies.

The paper presents the results of mechanical tests of models manufactured with two 3D printing technologies, FDM and CFF. Both technologies use PLA or PA-based materials reinforced with carbon fibers. The work includes both uniaxial tensile tests of the tested materials and metrological measurements of surfaces produced with two 3D printing technologies. The test results showed a significant influence of the type of technology on the strength of the models built and on the quality of the technological surface layer. After the analysis of the parameters of the primary profile, roughness and waviness, it can be clearly stated that the quality of the technological surface layer is much better for the models made with the CFF technology compared to the FDM technology. Furthermore, the tensile strength of the models manufactured of carbon fiber-enriched material is much higher for samples made with CFF technology compared to FDM.

Carbon Nanotube Reinforced High Density Polyethylene Materials for Offshore Sheathing Applications.

Multiwall carbon nanotube (CNT)-filled high density polyethylene (HDPE) nanocomposites were prepared by extrusion and considered for their suitability in the offshore sheathing applications. Transmission electron microscopy was conducted to analyse dispersion after bulk extrusion. Monolithic and nanocomposite samples were subjected to accelerated weathering and photodegradation (carbonyl and vinyl indices) characterisations, which consisted of heat, moisture (seawater) and UV light, intended to imitate the offshore conditions. The effects of accelerated weathering on mechanical properties (tensile strength and elastic modulus) of the nanocomposites were analysed. CNT addition in HDPE produced environmentally resilient nanocomposites with improved mechanical properties. The energy utilised to extrude nanocomposites was also less than the energy used to extrude monolithic HDPE samples. The results support the mass substitution of CNT-filled HDPE nanocomposites in high-end offshore applications.

Customizable Ceramic Nanocomposites Using Carbon Nanotubes.

A novel tweakable nanocomposite was prepared by spark plasma sintering followed by systematic oxidation of carbon nanotube (CNT) molecules to produce alumina/carbon nanotube nanocomposites with surface porosities. The mechanical properties (flexural strength and fracture toughness), surface area, and electrical conductivities were characterized and compared. The nanocomposites were extensively analyzed by field emission scanning electron microscopy (FE-SEM) for 2D qualitative surface morphological analysis. Adding CNTs in ceramic matrices and then systematically oxidizing them, without substantial reduction in densification, induces significant capability to achieve desirable/application oriented balance between mechanical, electrical, and catalytic properties of these ceramic nanocomposites. This novel strategy, upon further development, opens new level of opportunities for real-world/industrial applications of these relatively novel engineering materials.

Experimental Investigation on Micro Milling of Polyester/Halloysite Nano-Clay Nanocomposites.

Efficient machining of the polyester nanocomposite components requires a better understanding of machinability characteristics of such material, which has become an urgent requirement for modern industrial production. In this research, the micro-milling of polyester/halloysite nano-clay (0.1, 0.3, 0.7, 1.0 wt%) nanocomposites were carried out and the outcomes in terms of tool wear, cutting force, the size effect, surface morphology, and surface roughness were compared with those for plain polyester. In order to accomplish the machining of the material in ductile mode, the required feed per tooth was found to be below 0.3 µm. The degree of surface breakage was also found to decrease in ductile mode. A maximum flank wear VB of 0.012 mm after removing 196 mm3 of workpiece material was measured.

Dichlorobenzene: an effective solvent for epoxy/graphene nanocomposites preparation.

It is generally recognized that dimethylformamide (DMF) and ethanol are good media to uniformly disperse graphene, and therefore have been used widely in the preparation of epoxy/graphene nanocomposites. However, as a solvent to disperse graphene, dichlorobenzene (DCB) has not been fully realized by the polymer community. Owing to high values of the dispersion component (δd) of the Hildebrand solubility parameter, DCB is considered as a suitable solvent for homogeneous graphene dispersion. Therefore, epoxy/graphene nanocomposites have been prepared for the first time with DCB as a dispersant; DMF and ethanol have been chosen as the reference. The colloidal stability, mechanical properties, thermogravimetric analysis, dynamic mechanical analysis and scanning electron microscopic images of nanocomposites have been obtained. The results show that with the use of DCB, the tensile strength of graphene has been improved from 64.46 to 69.32 MPa, and its flexural strength has been increased from 97.17 to 104.77 MPa. DCB is found to be more effective than DMF and ethanol for making stable and homogeneous graphene dispersion and composites.

Effect of Short-Term Water Exposure on the Mechanical Properties of Halloysite Nanotube-Multi Layer Graphene Reinforced Polyester Nanocomposites.

The influence of short-term water absorption on the mechanical properties of halloysite nanotubes-multi layer graphene reinforced polyester hybrid nanocomposites has been investigated. The addition of nano-fillers significantly increased the flexural strength, tensile strength, and impact strength in dry and wet conditions. After short-term water exposure, the maximum microhardness, tensile, flexural and impact toughness values were observed at 0.1 wt % multi-layer graphene (MLG). The microhardness increased up to 50.3%, tensile strength increased up to 40% and flexural strength increased up to 44%. Compared to dry samples, the fracture toughness and surface roughness of all types of produced nanocomposites were increased that may be attributed to the plasticization effect. Scanning electron microscopy revealed that the main failure mechanism is caused by the weakening of the nano-filler-matrix interface induced by water absorption. It was further observed that synergistic effects were not effective at a concentration of 0.1 wt % to produce considerable improvement in the mechanical properties of the produced hybrid nanocomposites.

N,N-Dimethylformamide (DMF) Usage in Epoxy/Graphene Nanocomposites: Problems Associated with Reaggregation.

DMF is one the most commonly-used solvents for preparing graphene nanocomposites. Various processing variables for DMF are being used for the preparation of epoxy/graphene nanocomposites. Whilst the emphasis of all of these reported studies are on the improvements in mechanical, and other properties, of the epoxy/graphene nanocomposites, there is no study investigating how DMF affects the processing and how it is associated with the final properties of the nanocomposites. In this work, different dosages of DMF have been used to prepare nanocomposites. Mechanical testing, X-ray diffraction (XRD), dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) have been used to analyze the effectiveness of DMF dosage on the properties of processed nanocomposites. Larger dosages of DMF are not always ideal for dispersing graphene as it promotes reaggregation of graphene during the processing.

Biodegradation of Halloysite Nanotubes-Polyester Nanocomposites Exposed to Short Term Seawater Immersion.

Halloysite nanotubes (HNTs)-polyester nanocomposites with four different concentrations were produced using solution casting technique and the biodegradation effect of short-term seawater exposure (120 h) was studied. Monolithic polyester was observed to have the highest seawater absorption with 1.37%. At 0.3 wt % HNTs reinforcement, the seawater absorption dropped significantly to the lowest value of 0.77% due to increase of liquid diffusion path. For samples tested in dry conditions, the Tg, storage modulus, tensile properties and flexural properties were improved. The highest improvement of Tg was from 79.3 to 82.4 °C (increase 3.1 °C) in the case of 0.3 wt % HNTs. This can be associated with the exfoliated HNTs particles, which restrict the mobility of polymer chains and thus raised the Tg. After seawater exposure, the Tg, storage modulus, tensile properties and flexural properties of polyester and its nanocomposites were decreased. The Young's modulus of 0.3 wt % HNTs-polyester dropped 20% while monolithic polyester dropped up to 24% compared to their values in dry condition. Apart from that, 29% flexural modulus reduction was observed, which was 18% higher than monolithic polyester. In contrast, fracture toughness and surface roughness increased due to plasticization effect. The presence of various microbial communities caused gradual biodegradation on the microstructure of the polyester matrix as also evidently shown by SEM images.