Optimization of Foams-Polypropylene Fiber-Reinforced Concrete Mixtures Dedicated for 3D Printing.

The continued global urbanization of the world is driving the development of the construction industry. In order to protect the environment, intensive research has been carried out in recent years on the development of sustainable materials and ecological construction methods. Scientific research often focuses on developing building materials that are renewable, energy-efficient, and have minimal impact on the environment throughout their life cycle. Therefore, this article presents research results aimed at developing a concrete mixture using cement with reduced CO2 emissions. In the context of increasing ecological awareness and in line with European Union policy, the development of a mixture based on environmentally friendly cement is of key importance for the future development of the construction industry. The article compares the physical properties of two mixtures, their foaming possibilities, and the influence of the added polypropylene (PP) fibers on the strength properties of the produced composites. It was found that bending strength and compressive strength were highest in the material with silica fume and aluminum powder at 5.36 MPa and 28.76 MPa, respectively. Microscopic analysis revealed significant pore structure differences, with aluminum foamed samples having regular pores and hydrogen peroxide foamed samples having irregular pores. Optimizing aluminum powder and water content improved the materials' strength, crucial for maintaining usability and achieving effective 3D printing. The obtained results are important in the development of research focused on the optimization of 3D printing technology using concrete.

The Influence of Diatomite Addition on the Properties of Geopolymers Based on Fly Ash and Metakaolin.

Geopolymer materials, considered to be an alternative to Portland cement-based concretes, can be produced from various types of waste aluminosilicate raw materials. This article presents the results of research related to the use of diatomite as an additive in geopolymers. The results of testing geopolymer composites with 1%, 3%, and 5% additions of diatomite with a grain size of 0-0.063 mm after and without thermal treatment were presented. This article presents the physical properties of the diatomite additive, the morphology of diatomite particles SEMs, thermal analysis, and compressive strength test results. In this research, diatomite was treated as a substitute for both fly ash and metakaolin (replaced in amounts of 1 and 3%) and as a substitute for sand introduced as a filler (in this case, 5% of diatomite was added). As a result of this research, it was found that the addition of diatomite instead of the main geopolymerization precursors in amounts of 1 and 3% had a negative impact on the strength properties of geopolymers, as the compressive strength was reduced by up to 28%. The introduction of crushed diatomite instead of sand in an amount of 5% contributed to an increase in strength of up to 24%.

Foaming and Physico-Mechanical Properties of Geopolymer Pastes Manufactured from Post-Metallurgical Recycled Slag.

This paper presents a research program aimed towards developing a method of producing lightweight, porous geopolymer composites for the construction industry based on industrial wastes. A direct method involving the addition of chemicals is currently most commonly used to produce the porous mineral structure of a geopolymer matrix. This relies on a reaction in a highly alkaline environment of the geopolymer to produce a gas (usually hydrogen or oxygen) that forms vesicles and creates a network of pores. This paper demonstrates the feasibility of producing a slag-based geopolymer paste foamed with aluminum powder, taking into account different parameters of fresh paste production: the mixing duration, its speed and the timing of foaming agent addition. The foaming process of the fresh paste in terms of the volumetric changes and temperature development of the fresh paste during the curing of the material are observed. After hardening, the physical properties (density and porosity) as well as the mechanical parameters (compressive strength and work of damage) are determined for the nine manufactured foamed pastes. Image analysis software was used to assess the porosity distribution of the material across the cross-section of the samples. The results enabled the design of the mixing procedure to be adopted during the manufacture of such composites.

Abiotic weathering of plastic: Experimental contributions towards understanding the formation of microplastics and other plastic related particulate pollutants.

The increasing use of plastic (synthetic polymers) results in the release of uncontrollable amounts of synthetic materials into the environment through waste, infrastructure, and essential goods. As plastic materials undergo weathering, a complex process unfolds, leading to the formation of pollutants, notably microplastics. This study employs multiple instrumental methods to explore the intricate abiotic degradation of the five most commonly used synthetic polymers in environmentally relevant conditions. An extensive set of analytical techniques, along with chemometric analysis of the results of Raman spectroscopy, was used to characterize the materials and evaluate the nature and extent of degradation caused by artificial weathering under temperature, humidity, and solar-like irradiation cycles. Investigation focuses on the link between abiotic weathering and the generation of micro- and nanoplastics, accompanied by molecular and surface adhesion changes, and the release of additives such as metals and metal oxides. Research reveals that microplastics may exhibit varied physical properties due to the incorporation of significant quantities of high-density additives from the parent plastic, which might influence the extraction methods and the transportation models' accuracy. At the molecular and microscopic scales, non-homogeneous pathways through which plastic decomposes during weathering were observed. The formation of additive-polymer combinations might play a pivotal role in the monitoring approaches for microplastics, presenting unique challenges in assessing the environmental impact of different plastic types. These findings offer complex insight into abiotic weathering, microplastics' generation, and the influence of additives that were previously overlooked in toxicity and health assessment studies. As plastic pollution continues to escalate, understanding these complex processes is crucial for microplastic monitoring development and adopting effective preventative measures.

Application of Industrial Waste Materials by Alkaline Activation for Use as Geopolymer Binders.

The purpose of this study is to synthesize geopolymer binders as an environmentally friendly alternative to conventional cement using available local raw materials. Waste materials such as chalcedonite (Ch), amphibolite (A), fly ash from lignite combustion (PB), and diatomite dust (D) calcined at 900 °C were used to produce geopolymer binders. Metakaolin (M) was used as an additional modifier for binders based on waste materials. The base materials were subjected to fluorescence X-ray fluorescence (XRF) analysis and X-ray diffractometry (XRD) to determine chemical and phase composition. A laser particle size analysis was also performed. The various mixtures of raw materials were activated with a 10 M solution of NaOH and sodium water glass and then annealed for 24 h at 60 °C. The produced geopolymer binders were conditioned for 28 days under laboratory conditions and then subjected to microstructural analysis (SEM) and flexural and compressive strength tests. The best compressive strength results were obtained by the Ch + PB samples-more than 57 MPa, while the lowest results were obtained by the Ch + D+A + M samples-more than 20 MPa. On the other hand, as a result of the flexural strength tests, the highest flexural results were obtained by D + A + M + PB binders-more than 12 MPa, and the lowest values were obtained by binders based on Ch + D+A + M-about 4.8 MPa.