Deposition of Thick SiO2 Coatings to Carbonyl Iron Microparticles for Thermal Stability and Microwave Performance.

Thick dielectric SiO2 shells on the surface of iron particles enhance the thermal and electrodynamic parameters of the iron. A technique to deposit thick, 500-nm, SiO2 shell to the surface of carbonyl iron (CI) particles was developed. The method consists of repeated deposition of SiO2 particles with air drying between iterations. This method allows to obtain thick dielectric shells up to 475 nm on individual CI particles. The paper shows that a thick SiO2 protective layer reduces the permittivity of the 'Fe-SiO2-paraffin' composite in accordance with the Maxwell Garnett medium theory. The protective shell increases the thermal stability of iron, when heated in air, by shifting the transition temperature to the higher oxide. The particle size, the thickness of the SiO2 shells, and the elemental analysis of the samples were studied using a scanning electron microscope. A coaxial waveguide and the Nicholson-Ross technique were used to measure microwave permeability and permittivity of the samples. A vibrating-sample magnetometer (VSM) was used to measure the magnetostatic data. A synchronous thermal analysis was applied to measure the thermal stability of the coated iron particles. The developed samples can be applied for electromagnetic compatibility problems, as well as the active material for various types of sensors.

Effect of Temperature on Microwave Permeability of an Air-Stable Composite Filled with Gadolinium Powder.

A composite containing about 30% volume of micrometer-size powder of gadolinium in paraffin wax is synthesized mechanochemically. The composite permittivity and permeability are measured within the frequency range from 0.01 to 15 GHz and the temperature range from ~0 °C to 35 °C. The permittivity is constant within the measured ranges. Curie temperature of the composite is close to 15.5 °C, the phase transition is shown to take place within a temperature range about ±10 °C. The effect of temperature deviation from Curie point on reflection and transmission of a composite layer filled with Gd powder is studied experimentally and via simulation. Constitutive parameters of the composite are measured in cooled coaxial lines applying reflection-transmission and open-circuit-short-circuit techniques, and the measured low-frequency permeability is in agreement with the values retrieved from the published magnetization curves. The effect of temperature on permeability spectrum of the composite is described in terms of cluster magnetization model based on the Wiener mixing formula. The model is applied to design a microwave screen with variable attenuation; the reflectivity attenuation of 4.5 mm-thick screen increases from about -2 dB to -20 dB at 3.5 GHz if the temperature decreases from 25 °C to 5 °C.

The Size Dependence of Microwave Permeability of Hollow Iron Particles.

Hollow ferromagnetic powders of iron were obtained by means of ultrasonic spray pyrolysis. A variation in the conditions of the synthesis allows for the adjustment of the mean size of the hollow iron particles. Iron powders were obtained by this technique, starting from the aqueous solution of iron nitrate of two different concentrations: 10 and 20 wt.%. This was followed by a reduction in hydrogen. An increase in the concentration of the solution increased the mean particle size from 0.6 to 1.0 microns and widened particle size distribution, but still produced hollow particles. Larger particles appeared problematic for the reduction, although admixture of iron oxides did not decrease the microwave permeability of the material. The paraffin wax-based composites filled with obtained powders demonstrated broadband magnetic loss with a complex structure for lesser particles, and single-peak absorption for particles of 1 micron. Potential applications are 5G technology, electromagnetic compatibility designs, and magnetic field sensing.