Studying nanostructure gradients in injection-molded polypropylene/montmorillonite composites by microbeam small-angle x-ray scattering.

The core-shell structure in oriented cylindrical rods of polypropylene (PP) and nanoclay composites (NCs) from PP and montmorillonite (MMT) is studied by microbeam small-angle x-ray scattering (SAXS). The structure of neat PP is almost homogeneous across the rod showing regular semicrystalline stacks. In the NCs the discrete SAXS of arranged crystalline PP domains is limited to a skin zone of 300 µm thickness. Even there only frozen-in primary lamellae are detected. The core of the NCs is dominated by diffuse scattering from crystalline domains placed at random. The SAXS of the MMT flakes exhibits a complex skin-core gradient. Both the direction of the symmetry axis and the apparent perfection of flake-orientation are varying. Thus there is no local fiber symmetry, and the structure gradient cannot be reconstructed from a scan across the full rod. To overcome the problem the rods are machined. Scans across the residual webs are performed. For the first time webs have been carved out in two principal directions. Comparison of the corresponding two sets of SAXS patterns demonstrates the complexity of the MMT orientation. Close to the surface (< 1 mm) the flakes cling to the wall. The variation of the orientation distribution widths indicates the presence of both MMT flakes and grains. The grains have not been oriented in the flowing melt. An empirical equation is presented which describes the variation from skin to core of one component of the inclination angle of flake-shaped phyllosilicate filler particles.

From atoms to layers: in situ gold cluster growth kinetics during sputter deposition.

The adjustment of size-dependent catalytic, electrical and optical properties of gold cluster assemblies is a very significant issue in modern applied nanotechnology. We present a real-time investigation of the growth kinetics of gold nanostructures from small nuclei to a complete gold layer during magnetron sputter deposition with high time resolution by means of in situ microbeam grazing incidence small-angle X-ray scattering (µGISAXS). We specify the four-stage growth including their thresholds with sub-monolayer resolution and identify phase transitions monitored in Yoneda intensity as a material-specific characteristic. An innovative and flexible geometrical model enables the extraction of morphological real space parameters, such as cluster size and shape, correlation distance, layer porosity and surface coverage, directly from reciprocal space scattering data. This approach enables a large variety of future investigations of the influence of different process parameters on the thin metal film morphology. Furthermore, our study allows for deducing the wetting behavior of gold cluster films on solid substrates and provides a better understanding of the growth kinetics in general, which is essential for optimization of manufacturing parameters, saving energy and resources.

Extruded blend films of poly(vinyl alcohol) and polyolefins: common and hard-elastic nanostructure evolution in the polyolefin during straining as monitored by SAXS.

Straining of PVA/PE and PVA/PP blends (70:30) is monitored by small-angle x-ray scattering (SAXS). Sheet-extruded films with different predraw ratio are investigated. The discrete SAXS of predrawn samples originates from polyolefin nanofibrils inside of polyolefin microfibrils immersed in a PVA matrix. PE nanofibrils deform less than the macroscopic strain without volume change. PP nanofibrils experience macroscopic strain. They lengthen but their diameter does not decrease. This is explained by strain-induced crystallization of PP from an amorphous depletion shell around the core of the nanofibril. The undrawn PVA/PE film exhibits isotropic semicrystalline nanostructure. Undrawn PVA/PP holds PP droplets containing oriented stacks of semicrystalline PP like neat precursors of hard-elastic thermoplasts. Respective predrawn films are softer than the undrawn material, indicating conversion into the hard-elastic state. Embedding of the polyolefin significantly retards neck formation. The polyolefin microfibrils can easily be extracted from the water-soluble matrix.

On the determination of fiber tilt angles in fiber diffraction.

The common digital method that is used to eliminate the effect of fiber tilt from fiber diffraction patterns is based on an approximation given by Franklin & Gosling [Acta Cryst. (1953), 6, 678-685]. The estimate of the tilt angle is iteratively optimized in the so-called ;Fraser correction'. Building on the fundamental work of Polanyi [Z. Phys. (1921), 7, 149-180], the exact solution is presented.

Nanostructure evolution studies of bulk polymer materials with synchrotron radiation: progress in method development.

The prospects of a modern analysis of nanostructure evolution during the processing of polymer materials by means of scattering from synchrotron radiation are demonstrated in examples. The beam sources have gained stability, shortages are located in beamline setups and in method development for the quantitative analysis of voluminous data sets. By using the proposed multidimensional chord distribution function (CDF) analysis method, nanostructure information from small-angle X-ray scattering (SAXS) data are extracted and visualised. The method can be automated if the beamline setup is able to deliver a full data set with simple constraints. In this case even a simultaneous data evaluation is possible (while one pattern is accumulated, the previous one is analysed). The advantages of the method are demonstrated in a study of the straining of a thermoplastic elastomer. The possibilities of an automated analysis are demonstrated in an investigation of the crystallisation behaviour of high-pressure injection-moulded polyethylene (HPIM-PE). The achievable results of nanostructure analysis of polymer materials are discussed. It is shown that the time-resolved SAXS of polymer materials studied during a transformation and analysed by the CDF method is not just a powerful tool to investigate the relationship between structure and properties of materials; the information that can be gained concerning the processes that control nanostructure evolution is equally important. In the future the enlightenment of such relationships may help to tailor polymer materials with respect to their properties and, beyond that, to improve assessments concerning their aging.