The Influence of Al and Nb on the Low Oxygen Pressure Pre-Oxidation Behavior of Fe-35Ni-20Cr-xAl-yNb Alloys at 1000 °C.

To investigate the impact of Al and Nb elements on the formation of a protective oxide layer on the surface of Fe-35Ni-20Cr-xAl-yNb (x = 0, 2, 4, 6 wt.%; y = 0, 1, 2 wt.%) alloys, their oxidation behavior was examined at 1000 °C, 10-17 atm. and 10-25 atm. oxygen pressure, and the oxidation mechanism was analyzed by Factsage and Pandat calculations. Enhancing the Al content at 10-17 atm. inhibited the generation of FeCr2O4 on the alloy surface and increased the Al content in the M2O3 layer. When the Al content exceeded 6 wt.%, the oxide film partially peeled off. It was found that the addition of Nb increased the activity of Cr and Al and decreased the activity of Ni and Fe and promoted the formation of Al2O3, and the appearance of Nb2O5 in the subsurface layer increased the density of the oxide film. In addition, under an oxygen pressure of 10-25 atm., the only protective layer on the surface of the alloy comprised of Al2O3. The experimental results demonstrated that the Fe-35Ni-20Cr-4Al-2Nb alloy generated a continuous and dense Al2O3 protective film, and the reduction in oxygen pressure and the addition of Nb elements were favorable for selective external oxidation of Al2O3.

Performance of Large Area n-TOPCon Solar Cells with Selective Poly-Si Based Passivating Contacts Prepared by PECVD Method.

Selective emitter (SE) technology significantly influences the passivation and contact properties of n-TOPCon solar cells. In this study, three mask layers (SiOx, SiNx, and SiOxNy) were employed to fabricate n-TOPCon solar cells with phosphorus (P)-SE structures on the rear side using a three-step method. Additionally, phosphosilicon glass (PSG) was used to prepare n-TOPCon solar cells with P-SE structure on the rear side using four-step method, and the comparative analysis of electrical properties were studied. The SiOx mask with a laser power of 20 W (O2 group) achieved the highest solar cell efficiency (Eff, 24.85%), The open-circuit voltage (Voc) is 2.4 mV higher than that of the H1 group, and the fill factor (FF) is 1.88% higher than that of the L1 group. Furthermore, the final Eff of solar cell is 0.17% higher than that of the L1 group and 0.20% higher than that of the H1 group. In contrast, using the four-step method and a laser power of 20 W (P2 group), a maximum Eff of 24.82% was achieved. Moreover, it exhibited an Voc, which is elevated by 3.2 mV compared to the H1 group, and FF increased by 1.49% compared to the L1 group. Furthermore, the overall Eff of the P2 group outperforms both the L1 and H1 groups by approximately 0.14% and 0.17%, respectively. In the four-step groups, the Eff of each laser condition group was improved compared with the L1 group and H1 group, The stability observed within the four-step method surpassed that of the three-step groups. However, in terms of full-scale electrical properties, the three-step method can achieve comparable results as those obtained from the four-step method. This research holds significant guiding implications for upgrading the n-TOPCon solar cell rear-side technology during mass production.

Effect of Si Content on Microstructures and Electrochemical Properties of Al-xSi-3.5Fe Coating Alloy.

Hot-dip aluminum alloy is widely used in the engineering fields. However, during the aluminum plating process, Fe inevitably enters and reaches a saturation state, which has a significant impact on the corrosion resistance and microstructure of the coating. Currently, adding Si during the hot-dip aluminum process can effectively improve the quality of the coating and inhibit the Fe-Al reaction. To understand the effect of Si content on the microstructure and electrochemical performance of Al-xSi-3.5Fe coating alloys, the microstructure and post-corrosion morphology of the alloys were analyzed using SEM (Scanning Electron Microscope) and XRD (X-ray Diffraction). Through electrochemical tests and complete immersion corrosion experiments, the corrosion resistance of the coating alloys in 3.5 wt.% NaCl was tested and analyzed. The results show that the Al-3.5Fe coating alloy mainly comprises α-Al, Al3Fe, and Al6Fe. With the increase in Si addition, the iron-rich phase changes from Al3Fe and Al6Fe to Al8Fe2Si. When the Si content reaches 4 wt.%, the iron-rich phase is Al9Fe2Si2, and the excess Si forms the eutectic Si phase with the aluminum matrix. Through SKPFM (Scanning Kelvin Probe Force Microscopy) testing, it was determined that the electrode potentials of the alloy phases Al3Fe, Al6Fe, Al8Fe2Si, Al9Fe2Si2, and eutectic Si phase were higher than that of α-Al, acting as cathode phases to the micro-galvanic cell with the aluminum matrix, and the corrosion form of alloys was mainly galvanic corrosion. With the addition of silicon, the electrode potential of the alloy increased first and then decreased, and the corrosion resistance results were synchronous with it. When the Si content is 10 wt.%, the alloy has the lowest electrode potential and the highest electrochemical activity.

Synergistic Effect of Strontium and Melt Quenching on the Solidification Microstructure of Hypereutectic Al-Si Alloys.

The synergistic effect between strontium (Sr) and melt quenching on the solidified microstructure of hypereutectic Al-Si alloys was investigated by optical and scanning electron microscopy. The results indicate that melt quenching can suppress the growth of primary Si particles in the solidified structure of the hypereutectic Al-Si alloy, resulting in a significant decrease of in the average size of primary Si particles in Al-(18~22)Si alloys from 30.35~66.31 µm to 15.13~34.63 µm. The synergistic effect between Sr and melt quenching can further inhibit the precipitation of primary Si particles in the Al-18Si alloy. After the addition of Sr to Al-18Si alloy and undergoing melt quenching, the area fraction of primary Si clearly decreases. When the added amount of Sr increases from 0.1 wt.% to 0.5 wt.%, the area fraction of primary Si decreases from 1.13% to 0.16%. With 0.5 wt.% Sr in the tested alloy, the inhibiting effect on primary Si precipitation was significantly improved. Research has shown that the cooling rate has a significant impact on the solidified structure of the melt-quenched Al-18Si-0.5Sr alloy. There exists no primary Si in solidified structures on the area of 1/8R and 1/4R from the surface of the round bar sample, but the area fraction of primary Si increases, respectively, to 1.97% and 12.48% on the area of 1/2R and R from the surface. The higher the cooling rate, the higher the inhibitory effect on the primary Si precipitation in the Al-18Si-0.5Sr alloy.

Systems, Properties, Surface Modification and Applications of Biodegradable Magnesium-Based Alloys: A Review.

In recent years, biodegradable magnesium (Mg) alloys have attracted the attention of many researchers due to their mechanical properties, excellent biocompatibility and unique biodegradability. Many Mg alloy implants have been successfully applied in clinical medicine, and they are considered to be promising biological materials. In this article, we review the latest research progress in biodegradable Mg alloys, including research on high-performance Mg alloys, bioactive coatings and actual or potential clinical applications of Mg alloys. Finally, we review the research and development direction of biodegradable Mg alloys. This article has a guiding significance for future development and application of high-performance biodegradable Mg alloys, promoting the future advancement of the magnesium alloy research field, especially in biomedicine.

Effects of Different Rare Earth Elements on the Degradation and Mechanical Properties of the ECAP Extruded Mg Alloys.

Effects of different rare earth elements on the degradation and mechanical properties of the ECAP (equal channel angular pressing) extruded Mg alloys were investigated in this work. Microstructural characterization, thermodynamic calculation, a tensile test, an electrochemical test, an immersion test, a hydrogen evolution test and a cytotoxicity test were carried out. The results showed that yttrium addition was beneficial to the improvement of the alloy's strength, and the ultimate tensile strength (UTS) and yield strength (YS) values of the ECAPed Mg-2Zn-0.5Y-0.5Zr alloy reached 315 MPa and 295 MPa, respectively. In addition, Nd was beneficial to the corrosion resistance, for which, the corrosion rate of the ECAPed Mg-2Zn-0.5Nd-0.5Zr alloy was observed to be 0.42 ± 0.04 mm/year in Hank's solution after 14 days of immersion. Gd was moderate in improving both the corrosion resistance and mechanical properties. Moreover, after co-culturing with murine calvarial preosteoblasts (MC3T3-E1) cells, the ECAPed Mg-2Zn-0.5RE (Nd, Gd, Y)-0.5Zr alloys exhibited good cytocompatibility with a grade 1 cytotoxicity. Consequently, the ECAPed Mg-2Zn-0.5Nd-0.5Zr alloy showed the best application prospect in the field of orthopedics.

Recent Advances on Development of Hydroxyapatite Coating on Biodegradable Magnesium Alloys: A Review.

The wide application of magnesium alloys as biodegradable implant materials is limited because of their fast degradation rate. Hydroxyapatite (HA) coating can reduce the degradation rate of Mg alloys and improve the biological activity of Mg alloys, and has the ability of bone induction and bone conduction. The preparation of HA coating on the surface of degradable Mg alloys can improve the existing problems, to a certain extent. This paper reviewed different preparation methods of HA coatings on biodegradable Mg alloys, and their effects on magnesium alloys' degradation, biocompatibility, and osteogenic properties. However, no coating prepared can meet the above requirements. There was a lack of systematic research on the degradation of coating samples in vivo, and the osteogenic performance. Therefore, future research can focus on combining existing coating preparation technology and complementary advantages to develop new coating preparation techniques, to obtain more balanced coatings. Second, further study on the metabolic mechanism of HA-coated Mg alloys in vivo can help to predict its degradation behavior, and finally achieve controllable degradation, and further promote the study of the osteogenic effect of HA-coated Mg alloys in vivo.

Closed-Surface Multifunctional Antireflective Coating Made from SiO2 with TiO2 Nanocomposites.

An SiO2-TiO2 closed-surface antireflective coating was fabricated by the one-dipping method. TiO2 nanoparticles were mixed with a nanocomposited silica sol, which was composed of acid-catalyzed nanosilica networks and silica hollow nanospheres (HNs). The microstructure of the sol-gel was characterized by transmission electron microscopy. The silica HNs were approximately 40-50 nm in diameter with a shell thickness of approximately 8-10 nm. The branched-chain structure resulting from acidic hydrolysis grew on these silica HNs, and TiO2 was distributed inside this network. The surface morphology of the coating was measured by field emission scanning electron microscopy and atomic force microscopy. After optimization, transmittance of up to 94.03% was obtained on photovoltaic (PV) glass with a single side coated by this antireflective coating, whose refractive index was around 1.30. The short-circuit current gain of PV module was around 2.14-2.32%, as shown by the current-voltage (IV) curve measurements and external quantum efficiency (EQE) tests. This thin film also exhibited high photocatalytic activity. Due to the lack of voids on its surface, the antireflective coating in this study possessed excellent long-term reliability and robustness in both high-moisture and high-temperature environments. Combined with its self-cleaning function, this antireflective coating has great potential to be implemented in windows and photovoltaic modules.

Study on Microstructure and Mechanical Properties of Hypereutectic Al-18Si Alloy Modified with Al-3B.

An hypereutectic Al-18Si alloy was modified via an Al-3B master alloy. The effect of the added Al-3B and the modification temperature on the microstructure, tensile fracture morphologies, and mechanical properties of the alloy were investigated using an optical microscope, Image-Pro Plus 6.0, a scanning electron microscope, and a universal testing machine. The results show that the size of the primary Si and its fraction decreased at first, and then increased as an additional amount of Al-3B was added. When the added Al-3B reached 0.2 wt %, the fraction of the primary Si in the Al-18Si alloy decreased with an increase in temperature. Compared with the unmodified Al-18Si alloy, the tensile strength and elongation of the alloy modified at 850 °C with 0.2 wt % Al-3B increased by 25% and 81%, respectively. The tensile fracture of the modified Al-18Si alloy exhibited partial ductile fracture characteristics, but there were more areas with ductile characteristics compared with that of the unmodified Al-18Si alloy.