Damage Tolerance of Superhydrophobic Coatings with Binary Cooperative Cells for Water Harvesting.

Multifunction superhydrophobic coatings that facilitate water harvesting are attractive for addressing the daunting water crisis, yet, they are caught in a double bind when their durability is considered, as durable coatings will require both tough micro-textures to survive concentrated stress and high-surface-energy chemistry to form chemical bonds within the matrix. To date, a universal bulk-phase coating that combines multifunctionality, ultra-durability, and fabrication feasibility remains challenging. Here, a binary cooperative cell design is reported that can solve the contradiction between the multifunctionality and durability requirements of superhydrophobic coatings. In this strategy, mechanochemically tailored cells with releasable nanoseeds are infused in the common matrix, which serves both as a versatile chemical bridge to achieve strong bonds within the coating building blocks, and as an instantaneous self-repairing generator to improve durability. Such a strategy significantly boosted the wear resistance and outdoor stability of the coatings by over 30-100 and 18 folds, respectively, compared with conventional coatings. The coating is applied to the sustainable application, i.e., enhancing the water collection efficiency by at least 1000% even after harsh abrasion. The strategy will broaden the vision in handling the dilemma properties among functional coatings and promote the application of superhydrophobic coatings in extreme environments.

Ultra-durable superhydrophobic cellular coatings.

Developing versatile, scalable, and durable coatings that resist the accretion of matters (liquid, vapor, and solid phases) in various operating environments is important to industrial applications, yet has proven challenging. Here, we report a cellular coating that imparts liquid-repellence, vapor-imperviousness, and solid-shedding capabilities without the need for complicated structures and fabrication processes. The key lies in designing basic cells consisting of rigid microshells and releasable nanoseeds, which together serve as a rigid shield and a bridge that chemically bonds with matrix and substrate. The durability and strong resistance to accretion of different matters of our cellular coating are evidenced by strong anti-abrasion, enhanced anti-corrosion against saltwater over 1000 h, and maintaining dry in complicated phase change conditions. The cells can be impregnated into diverse matrixes for facile mass production through scalable spraying. Our strategy provides a generic design blueprint for engineering ultra-durable coatings for a wide range of applications.

Waterborne superamphiphobic coatings with network structure for enhancing mechanical durability.

Superamphiphobic coatings may significantly change the wettability of a substrate, and so are attractive for applications in aero/marine engineering, biotechnology, and heat transfer. However, the coatings are caught in a double bind when their durability is considered, as they are vulnerable to mechanical abrasion. Meanwhile, the wide use of organic solvents for preparing the coatings generates environmental pollution. Here, we present a waterborne superamphiphobic coating through one-step spraying that repels a wide range of liquids. By tailoring the repellence of the nano-silica to waterborne resin, a network structure is constructed to protect the embedded nano-silica from damage. Thus, the coatings are durable against 725 cycles of friction tester abrasion under a load of 250 g, showing a significant improvement in the mechanical durability by 3-25 times. Moreover, our coating also shows excellent comprehensive durability, including resistance to oil-flow erosion, falling sand impact, chemical attack, thermal treatment, etc. This strategy can be introduced to various waterborne resins, demonstrating its universality, and may offer a new insight to design sustainable superamphiphobic coatings for long-term practical applications.