Terminal group effects of DOPO-conjugated flame retardant on polyamide 6: Thermal stability, flame retardancy and mechanical performances.

Two DOPO-conjugated flame retardants with or without amino terminal groups (DOPO-NH2 and DIDOPO, respectively) were synthesized and incorporated into polyamide 6 (PA6). Results demonstrated the DOPO-NH2 endowed superior thermal, flame retardant and mechanical performances to PA6 composites. With the same loading of 15 wt%, DOPO-NH2 can catalyze the PA6 matrix more effectively and result in more residues at high temperature. The PA6 composites containing DOPO-NH2 exhibited higher LOI (28.0%) compared to 25.0% for the sample containing DIDOPO, and the lower heat release capacity and peak heat release rate. Furthermore, the overall mechanical properties of PA6 composites containing DOPO-NH2 outperformed the samples containing DIDOPO, even superior to that for PA6. Such a significant difference can be mainly attributed to the existence of amino-terminal group, which can interact with carboxyl group in PA6 as confirmed by dynamic mechanical analysis, improving the compatibility between the flame retardant and PA6 matrix.

Thermal degradation behavior and flame retardant properties of PET/DiDOPO conjugated flame retardant composites.

PET/DIDOPO conjugated flame retardant composites were prepared by melt blending of styrene bridged DOPO (DIDOPO) into polyethylene terephthalate (PET). The flame retardancy, rheological behavior, and thermal degradation behavior of the composite were characterized by vertical combustion test (UL-94), limit oxygen index test (LOI), rotational rheometer, and thermogravimetry (TG). The results showed that the flame retardant composite with V-0 grade was obtained when the amount of DIDOPO is 12.5wt%, and the corresponding LOI value was 56.87% higher than that of PET. The thermogravimetry-fourier infrared spectroscopy (TG-FTIR) test results showed that DIDOPO could promote the degradation of PET/DIDOPO materials, and release phosphorus-containing free radicals to quench the flame, therefore slowing down the combustion process, and mainly playing the key flame retardant role in gas-phase.

Structure and Properties Study of PA6 Nanocomposites Flame Retarded by Aluminium Salt of Diisobutylphosphinic Acid and Different Organic Montmorillonites.

Two different types of organic montmorillonite, namely quaternary ammonium salt intercalated MMT (CMMT) and quaternary phosphonium salt intercalated MMT (PMMT) were used as fillers in the flame-retardant polyamide (PA6) based on aluminium salts of diisobutylphosphinic acid (ABPA). The influence of different types of organic montmorillonite (OMMT) on the structure and properties of flame-retardant PA6 nanocomposites were systematically investigated. The X-ray diffraction and transmission electron microscopy results suggested that the introduction of OMMT improved the dispersion of the flame retardant particles independently of the type of OMMT. The derivative thermogravimetry (DTG) curve transformed to one peak from two peaks (representing the degradation of ABPA and PA6, respectively) after incorporation of the OMMT, which further confirmed better ABPA dispersion. Viscoelastic measurements demonstrated that a mechanically stable network structure was formed with the introduction of OMMT or ABPA and OMMT, while PA6/ABPA/PMMT presented the highest storage modulus and viscosity, suggesting a more efficient network structure. From UL-94 and limited oxygen index (LOI) tests, PA6/ABPA/PMMT presented the best flame performance, with a UL-94 of V-0 and a LOI of 33%. In addition, the PA6/ABPA/PMMT presented the lowest peak heat release rate (pHRR) among the investigated samples. Combined with the char layer analysis, it can be deduced that the introduction of PMMT improved the dispersion of ABPA, and promoted the formation of more efficient network structure, before promoting more compact char structures, which finally resulted in improved flame retardancy.