Quantification of Ceramsite Granules in Lightweight Concrete Panels through an Image Analysis Technique.

Ceramsite particles are an important component of lightweight ceramsite concrete wall panels, and the density of the aggregate is much lower than the density of the slurry. It is generally accepted that there are inhomogeneities in the distribution of ceramsite particles in wall panels. Ceramsite concrete wallboard material is a research hotspot in the field of fabricated building materials at home and abroad; however, there is no effective way to quantify their inhomogeneity. Based on the application of image recognition technology in concrete homogeneity, a method to quantitatively evaluate the distribution of light aggregates in wall panels was developed. Three commercial lightweight vitrified concrete wall panels were cut into 324 cubes. The four cut surfaces of each specimen were photographed to analyze the proportion of ceramsite particle area, while the density, ultrasonic pulse velocity, and compressive strength of the specimens were tested. The results demonstrated that the image analysis method could effectively describe the homogeneity of the panels. The proportion of particle area of aggregate in the section of the cube had a strong correlation with the compressive strength, ultrasonic pulse velocity, and density, and there was an obvious linear relationship with the height of the plate where the cube was located. Based on this, the correlation equations of the proportion of particle area of aggregate, density, ultrasonic pulse velocity, compressive strength, and the height where the specimen was located were proposed. The quantitative parameters of the relevant properties of the wall panels were also obtained: the maximum difference between the proportion of particle area of the aggregate was 24%, the maximum difference between the density at the top and bottom of the wall panels was 115 kg/m3, and the maximum difference in the strength reached 5 MPa.

The Durability of Recycled Fine Aggregate Concrete: A Review.

With the rapid development of urbanization, many new buildings are erected, and old ones are demolished and/or recycled. Thus, the reuse of building materials and improvements in reuse efficiency have become hot research topics. In recent years, scholars around the world have worked on improving recycle aggregates in concrete and broadening the scope of applications of recycled concrete. This paper reviews the findings of research on the effects of recycled fine aggregates (RFAs) on the permeability, drying shrinkage, carbonation, chloride ion penetration, acid resistance, and freeze-thaw resistance of concrete. The results show that the content of old mortar and the quality of recycled concrete are closely related to the durability of prepared RFA concrete. For example, the drying shrinkage value with a 100% RFA replacement rate is twice that of normal concrete, and the depth of carbonation increases by approximately 110%. Moreover, the durability of RFA concrete decreases as the RFA replacement rate and the water-cement ratio improve. Fortunately, the use of zeolite materials such as fly ash, silica fume, and meta kaolin as surface coatings for RFAs or as external admixtures for RFA concrete had a positive effect on durability. Furthermore, the proper mixing methods and/or recycled aggregates with optimized moisture content can further improve the durability of RFA concrete.

An Investigation of the Properties of Expanded Polystyrene Concrete with Fibers Based on an Orthogonal Experimental Design.

Expanded polystyrene (EPS) concrete is commonly used as the core material of commercial sandwich panels (CSPs). It is environmentally friendly and lightweight but has poor strength. Adding fibers can improve the microstructure of EPS concrete and reduce the weakening effect of EPS beads on the mechanical properties of concrete. An orthogonal experimental design (OED) was used in this paper to analyze the influence of length and content of polypropylene fiber (PF), glass fiber (GF), and carbon fiber (CF) on the physical and mechanical properties and micromorphology of EPS concrete. Among them, CFs have the most apparent impact on concrete and produce the most significant improvements in all properties. According to the requirements of the flexural performance of CSPs, the splitting tensile strength was taken as the optimization index, and the predicted optimal combination (OC) of EPS concrete with fibers was selected. The variations in the material properties, mechanical properties, and microstructure with age were analyzed. The results show that with increasing age, the dry density, compressive strength, and splitting tensile strength of concrete are markedly improved relative to those of the CSP core material and the control case (CC), and even the degree of hydration is improved.

Utilization of Iron Tailings Sand as an Environmentally Friendly Alternative to Natural River Sand in High-Strength Concrete: Shrinkage Characterization and Mitigation Strategies.

The increasing annual emissions of iron ore tailings have proved a great threat to the natural environment, and the shortage of natural river sand, as well as the pursuit of sustainable development materials, provides motivation to reuse iron ore tailings as a fine aggregate in concrete. Due to the significantly different properties of iron tailings sand compared with natural river sand-such as the higher density, higher content of limestone particles smaller than 75 µm and its rough and angular shape-concretes prepared with iron tailings sand show remarkably higher shrinkage. This study presents the shrinkage characterization and shrinkage-reducing efficiency of three different methods on iron tailings, sand concrete and river sand concrete. The internal humidity was also monitored to reveal the shrinkage-reducing mechanism. The obtained results indicated that the autogenous and total shrinkage of iron tailings sand concrete were 9.8% and 13.3% higher than the river sand concrete at the age of 90 d, respectively. The shrinkage reducing agent (SRA) was the most effective shrinkage reducing method for river sand concrete, while for iron tailings sand concrete, super absorbent polymer (SAP) and controlled permeable formwork liner (CPFL) it worked best on autogenous shrinkage and drying shrinkage, respectively. Furthermore, the shrinkage mitigation strategies worked earlier for the drying shrinkage behavior of iron tailings sand concrete, while no such condition could be found for autogenous shrinkage.

Effect of Early Age-Curing Methods on Drying Shrinkage of Alkali-Activated Slag Concrete.

Drying shrinkage of alkali-activated slag concrete (AASC) is significantly greater than that of concrete made with ordinary Portland cement (OPC). It limits the large-scale application of AASC in field engineering. This study investigates the effect of early age-curing methods, including water curing, curing in elevated-temperature water, and CO2 curing, on drying shrinkage of AASC. Scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric (TG-DTG), and mercury intrusion porosimetry (MIP) were carried out to analyze the composition and microstructure of hydration products, to provide deeper understanding of drying shrinkage of AASC. The results show that water curing decreased drying shrinkage of both C30 and C50 AASC moderately compared to air curing, while it was more effective for C30 AASC. Curing in water of elevated temperature and CO2 curing were very beneficial to mitigate drying shrinkage of AASC. Heat curing decreased drying shrinkage of AASC up to 80%. SEM and TG-DTG results show that denser microstructure formed because of the accelerated hydration, resulting in lower porosity and lower proportion of pores smaller than 25 nm that contributed to the reduction of drying shrinkage. In addition, under high-temperature curing, most autogenous shrinkage of AASC occurred in the first few days because hydration was accelerated. After measurement of drying shrinkage was started, recorded autogenous shrinkage of AASC cured in elevated-temperature water should be much less than that of AASC cured at normal temperature. It is another important reason for the reduction of drying shrinkage. Carbonation occurring in the CO2 curing period led to the decalcification of C-(A)-S-H gel; it coarsened the pore-size distribution and decreased the total porosity. Therefore, drying shrinkage of C30 and C50 AASC was declined by 49% and 53% respectively.

Immobilization of Cr(VI) by hydrated Portland cement pastes with and without calcium sulfate.

This work aims to illustrate the impact of high concentrations of Cr(VI) (based on Na2CrO4) on the hydration assembly and microstructural development of hydrated Portland cement, and the results also present the role of calcium sulfate on the immobilization of Cr(VI) in Portland cement. The results showed that the immobilization of Cr(VI) in hydrated Portland cement was attributed to the formation of CrO4-U phase, an analogue of SO4-U phase (3CaO·Al2O3·CaSO4·0.5Na2SO4·15H2O). The growth of CrO4-U phase on the surface of clinker particles formed a diffusion barrier and hence increased the setting time. Increasing the calcium sulfate dosage impaired the Cr(VI) immobilization due to the competition between CrO42- and SO42- integrated into the U phase. The generalized acid neutralization capacity (GANC) test indicated that the Cr(VI) leaching behavior was a function of the leachate pH value. As the pH decreased to 11.8, the CrO4-U phase was converted quickly to CrO4-ettringite, which generated a slight increase in Cr(VI) concentration. The most leaching sector, approximately 89.3% of added Cr (1wt% of cement), was found in the pH range 11.8-10.5 due to the dissolution of secondary CrO4-ettringite. It could also be shown that the C-S-H had little chemical binding for Cr(VI).