Foaming and Physico-Mechanical Properties of Geopolymer Pastes Manufactured from Post-Metallurgical Recycled Slag.

This paper presents a research program aimed towards developing a method of producing lightweight, porous geopolymer composites for the construction industry based on industrial wastes. A direct method involving the addition of chemicals is currently most commonly used to produce the porous mineral structure of a geopolymer matrix. This relies on a reaction in a highly alkaline environment of the geopolymer to produce a gas (usually hydrogen or oxygen) that forms vesicles and creates a network of pores. This paper demonstrates the feasibility of producing a slag-based geopolymer paste foamed with aluminum powder, taking into account different parameters of fresh paste production: the mixing duration, its speed and the timing of foaming agent addition. The foaming process of the fresh paste in terms of the volumetric changes and temperature development of the fresh paste during the curing of the material are observed. After hardening, the physical properties (density and porosity) as well as the mechanical parameters (compressive strength and work of damage) are determined for the nine manufactured foamed pastes. Image analysis software was used to assess the porosity distribution of the material across the cross-section of the samples. The results enabled the design of the mixing procedure to be adopted during the manufacture of such composites.

Mechanical Properties and Water Permeability of Textile-Reinforced Reactive Powder Concrete with Lightweight Aggregate.

This paper focuses on the development of thin-walled panels with specific properties for applications such as water-tight structures. The authors propose the use of textile-reinforced concrete (TRC) as a composite material and highlight its advantages, which include high tensile strength, improved crack resistance, and design flexibility. The study presents a novel approach which combines TRC with reactive powder concrete (RPC) as a matrix and a lightweight aggregate. RPC, known for its brittle behaviour, is reinforced with glass fibres and a textile fabric to increase its flexural strength. The research includes a comprehensive analysis of the physical and mechanical properties of both the unreinforced RPC matrix and the TRC composite. In particular, the lightweight aggregate RPC matrix has a porosity of 41%, and its mechanical properties, such as flexural and compressive strength, are discussed. The TRC composites, produced in thicknesses ranging from 1 mm to 4 mm, are subjected to flexural tests to evaluate their behaviour under load. The thicker elements show typical damage phases, while the thinner elements show greater flexibility and elasticity. SEM observations confirm good adhesion between the glass fibres and the RPC matrix. Water permeability tests show that the TRC composite, despite its highly porous structure, achieves a water permeability two orders of magnitude higher than that of a reference material, highlighting the roles of both the porous aggregate and the matrix hydration. The paper concludes with a proof of concept-a canoe called the PKanoe, which is constructed from the developed TRC composite. The design of the canoe is supported by numerical analysis to ensure its optimal shape and structural integrity under load. The research contributes to the exploration of innovative materials for sustainable civil engineering applications and addresses both structural and environmental considerations.

The Effect of the Type and Amount of Synthetic Fibers on the Effectiveness of Dispersed Reinforcement in Soil-Cements.

The paper deals with mechanical properties of soil-cement composites made with non-cohesive soil and reinforced with dispersed fibers. The research was carried out on the basis of three soil-cement matrices whose compositions varied in terms of the volumetric fraction of cement paste and the water-cement ratio. Two types of polypropylene fibers were used as dispersed reinforcement: single fibrillated-tapes polypropylene fibers (SFPF) and bundles of coiled fibrillated-tapes polypropylene fibers (BCFPF). The fibers varied in terms of their length and mass fraction. The objective of the study was to assess the effect of the addition of fibers to soil-cement composites on their flexural tensile strength and on their behavior in the post-critical state. The studies were carried out after 28 days of curing. Bending tests were carried out to determine post-critical stress values σCMODi, stress values at which the matrix is destroyed (limit of proportionality) σLOP, maximum stress values transferred by the fibers σMOR (modulus of rupture), and total fracture energy Gf,tot as well as compressive strength. The test results obtained, and their analysis, indicate the significant impact of the dispersed reinforcement used on the performance of such composites during bending.

Effect of Hydration and Carbonation Progress on the Porosity and Permeability of Cement Pastes.

This paper presents the results of comprehensive cement paste porosity and gas permeability tests. The tests conducted concerned ordinary Portland cement (OPC) cement pastes with varying water-cement ratios ranging from 0.3 to 0.6. The tests were conducted after the curing of cement paste for 90 days and two years under laboratory conditions. Open porosity was determined using three methods: helium pycnometry, mercury intrusion porosimetry, and water saturation. Permeability was determined using a modified RILEM-Cembureau method. The results obtained demonstrated that permeability does not change significantly over time despite the observed material shifts in open porosity characteristics caused both by further progress in hydration and by the carbonation process that occurs. The results of the tests conducted also permitted the quantitative determination of the impact of the water-cement ratio, age, and the progress of carbonation on open porosity measured using different methods and also on the gas permeability of the pastes.