Rubber materials from elastomers and nanocellulose powders: filler dispersion and mechanical reinforcement.

Rubber materials with well-dispersed fillers and large mechanical reinforcement have been obtained by melt-processing a diene elastomer matrix and tailored nanocellulose powders having both a high specific surface area and a modified interface. Such filler powders with a specific surface area of 180 m2 g-1 and 100 m2 g-1 have been obtained by freeze-drying suspensions of short needle-like cellulose nanocrystals (CNCs) and entangled networks of microfibrillated cellulose (MFC) in tert-butanol/water, respectively. A quantitative and toposelective filler surface esterification was performed using a gas-phase protocol either with palmitoyl chloride (PCl) to obtain a hydrophobic but non-reactive nanocellulose interface, or with 3,3'-dithiopropionic acid chloride (DTACl) to introduce reactive groups that can covalently bind the nanocellulose interface to the dienic matrix in a subsequent vulcanization process. A set of filled materials was prepared varying the filler morphology, interface and volume fraction. Transmission electron microscopy images of ultrathin cryo-sections showed that modified nanocellulose fillers presented a relatively homogeneous distribution up to a volume fraction of 20%. The materials also exhibited a significant modulus increase, while keeping an extensibility in the same range as that of the neat matrix. Strikingly, in the case of the reactive interface, a strong stress-stiffening behavior was evidenced from the upward curvature of the tensile curve, leading to a large increase of the ultimate stress (up to 7 times that of the neat matrix). Taken together, these properties, which have never been previously reported for nanocellulose-filled elastomers, match well the mechanical characteristics of industrial carbon black or silica-loaded elastomers.

Shell structure of natural rubber particles: evidence of chemical stratification by electrokinetics and cryo-TEM.

The interfacial structure of natural rubber (NR) colloids is investigated by means of cryogenic transmission electron microscopy (cryo-TEM) and electrokinetics over a broad range of KNO3 electrolyte concentrations (4-300 mM) and pH values (1-8). The asymptotic plateau value reached by NR electrophoretic mobility (µ) in the thin double layer limit supports the presence of a soft (ion- and water-permeable) polyelectrolytic type of layer located at the periphery of the NR particles. This property is confirmed by the analysis of the electron density profile obtained from cryo-TEM that evidences a ∼2-4 nm thick corona surrounding the NR polyisoprene core. The dependence of µ on pH and salt concentration is further marked by a dramatic decrease of the point of zero electrophoretic mobility (PZM) from 3.6 to 0.8 with increasing electrolyte concentration in the range 4-300 mM. Using a recent theory for electrohydrodynamics of soft multilayered particles, this "anomalous" dependence of the PZM on electrolyte concentration is shown to be consistent with a radial organization of anionic and cationic groups across the peripheral NR structure. The NR electrokinetic response in the pH range 1-8 is indeed found to be equivalent to that of particles surrounded by a positively charged ∼3.5 nm thick layer (mean dissociation pK ∼ 4.2) supporting a thin and negatively charged outermost layer (0.6 nm in thickness, pK ∼ 0.7). Altogether, the strong dependence of the PZM on electrolyte concentration suggests that the electrostatic properties of the outer peripheral region of the NR shell are mediated by lipidic residues protruding from a shell containing a significant amount of protein-like charges. This proposed NR shell interfacial structure questions previously reported NR representations according to which the shell consists of either a fully mixed lipid-protein layer, or a layer of phospholipids residing exclusively beneath an outer proteic film.