A Review: Laser Interference Lithography for Diffraction Gratings and Their Applications in Encoders and Spectrometers.

The unique diffractive properties of gratings have made them essential in a wide range of applications, including spectral analysis, precision measurement, optical data storage, laser technology, and biomedical imaging. With advancements in micro- and nanotechnologies, the demand for more precise and efficient grating fabrication has increased. This review discusses the latest advancements in grating manufacturing techniques, particularly highlighting laser interference lithography, which excels in sub-beam generation through wavefront and amplitude division. Techniques such as Lloyd's mirror configurations produce stable interference fringe fields for grating patterning in a single exposure. Orthogonal and non-orthogonal, two-axis Lloyd's mirror interferometers have advanced the fabrication of two-dimensional gratings and large-area gratings, respectively, while laser interference combined with concave lenses enables the creation of concave gratings. Grating interferometry, utilizing optical interference principles, allows for highly precise measurements of minute displacements at the nanometer to sub-nanometer scale. This review also examines the application of grating interferometry in high-precision, absolute, and multi-degree-of-freedom measurement systems. Progress in grating fabrication has significantly advanced spectrometer technology, with integrated structures such as concave gratings, Fresnel gratings, and grating-microlens arrays driving the miniaturization of spectrometers and expanding their use in compact analytical instruments.

FBG Interrogator Using a Dispersive Waveguide Chip and a CMOS Camera.

Optical sensors using fiber Bragg gratings (FBGs) have become an alternative to traditional electronic sensors thanks to their immunity against electromagnetic interference, their applicability in harsh environments, and other advantages. However, the complexity and high cost of the FBG interrogation systems pose a challenge for the wide deployment of such sensors. Herein, we present a clean and cost-effective method for interrogating an FBG temperature sensor using a micro-chip called the waveguide spectral lens (WSL) and a standard CMOS camera. This interrogation system can project the FBG transmission spectrum onto the camera without any free-space optical components. Based on this system, an FBG temperature sensor is developed, and the results show good agreement with a commercial optical spectrum analyzer (OSA), with the respective wavelength-temperature sensitivity measured as 6.33 pm/°C for the WSL camera system and 6.32 pm/°C for the commercial OSA. Direct data processing on the WSL camera system translates this sensitivity to 0.44 µm/°C in relation to the absolute spatial shift of the FBG spectra on the camera. Furthermore, a deep neural network is developed to train the spectral dataset, achieving a temperature resolution of 0.1 °C from 60 °C to 120 °C, while direct processing on the valley/dark line detection yields a resolution of 7.84 °C. The proposed hardware and the data processing method may lead to the development of a compact, practical, and low-cost FBG interrogator.

Halide Perovskite Thin Film Lasing Mode Control.

Metal halide perovskite semiconductors have emerged as highly efficient amplifying materials; to ensure practical applicability, it is important to have precise control over the spectral and polarization characteristics of lasing emission. In this study, we present effective strategies for manipulating single- and multimode lasing from surface-emitting and optically pumped perovskite distributed feedback lasers. We show that cladding structures can be made to modify the optical properties of guided transverse electric and magnetic modes within the gain medium. This leads to spectral tuning of multipeak lasing emission and the generation of linear polarization modes. Our results are supported with a comprehensive multilayer slab waveguide model and confirmed with two different perovskite materials: methylammonium lead iodide and cesium lead bromide.

The Impact of 1030 nm fs-Pulsed Laser on Enhanced Rayleigh Scattering in Optical Fibers.

This article presents a comprehensive study on the impact of irradiation optical fiber cores with a femtosecond-pulsed laser, operating at a wavelength of 1030 nm, on the signal amplitude in Rayleigh scattering-based optical frequency domain reflectometry (OFDR). The experimental study involves two fibers with significantly different levels of germanium doping: the standard single-mode fiber (SMF-28) and the ultra-high numerical aperture fiber (UHNA7). The research findings reveal distinct characteristics of reflected and scattered light amplitudes as a function of pulse energy. Although different amplitude changes are observed for the examined fibers, both can yield an enhancement of amplitude. The paper further investigates the effect of fiber Bragg grating inscription on the overall amplitude of reflected light. The insights gained from this study could be beneficial for controlling the enhancement of light scattering amplitude in fibers with low or high levels of germanium doping.

Characterization of Thermal Expansion Coefficient of 3D Printing Polymeric Materials Using Fiber Bragg Grating Sensors.

This work aims at the determination of the coefficient of thermal expansion (CTE) of parts manufactured through the Fused Deposition Modeling process, employing fiber Bragg grating (FBG) sensors. Pure thermoplastic and composite specimens were built using different commercially available filament materials, including acrylonitrile butadiene styrene, polylactic acid, polyamide, polyether-block-amide (PEBA) and chopped carbon fiber-reinforced polyamide (CF-PA) composite. During the building process, the FBGs were embedded into the middle-plane of the test specimens, featuring 0° and 90° raster printing orientations. The samples were then subjected to thermal loading for measuring the thermally induced strains as a function of applied temperature and, consequently, the test samples' CTE and glass transition temperature (Tg) based on the recorded FBG wavelengths. Additionally, the integrated FBGs were used for the characterization of the residual strain magnitudes both at the end of the 3D printing process and at the end of each of the two consecutively applied thermal cycles. The results indicate that, among all tested materials, the CF-PA/0° specimens exhibited the lowest CTE value of 14 × 10-6/°C. The PEBA material was proven to have the most isotropic thermal response for both examined raster orientations, 0° and 90°, with CTE values of 117 × 10-6/°C and 108 × 10-6/°C, respectively, while similar residual strains were also calculated in both printing orientations. It is presented that the followed FBG-based methodology is proven to be an excellent alternative experimental technique for the CTE characterization of materials used in 3D printing.

Photoinduced Birefringence and Liquid Crystal Orientation on Polymers with Different Azobenzene Content in the Main Chain.

In this paper, we give an overview of novel main-chain azobenzene-based fluorinated poly(arylene ether)s with different content of azo groups, aiming at providing a better understanding of the link between a number of N═N bonds and the macroscopic response of the material. We discuss chemical synthesis and molecular structure and report on a comprehensive analysis of the polymer properties, thermal behavior, and mechanical strength. We show that a higher content of azobenzene moieties reduces the mechanical strength of the polymer materials. On the other hand, polymers with a higher content of azobenzene demonstrate higher values of induced birefringence due to a larger number of azobenzene in the trans form. The photoisomerization constants of all polymers fall within a very close range. The minor variations are attributed to the number of azobenzene groups in the polymer composition and the conformational arrangements of the polymer chain packing. The developed light-sensitive polymers were employed for dynamic control and manipulation of the liquid crystal orientation by polarization of the incident light. After the double irradiation of the substrates using appropriate photomasks, we made patterned cells that consist of domains with different high-resolution liquid crystal director orientations.

MLgrating: a program for simulating multilayer gratings for tender X-ray applications.

Multilayer gratings are increasingly popular optical elements at X-ray beamlines, as they can provide much higher photon flux in the tender X-ray range compared with traditional single-layer coated gratings. While there are several proprietary software tools that provide the functionality to simulate the efficiencies of such gratings, until now the X-ray community has lacked an open-source alternative. Here MLgrating is presented, a program for simulating the efficiencies of both multilayer gratings and single-layer coated gratings for X-ray applications. MLgrating is benchmarked by comparing its output with that of other software tools and plans are discussed for how the program could be extended in the future.

Compact Silicon-Arrayed Waveguide Gratings with Low Nonuniformity.

Array waveguide gratings (AWGs) have been widely used in multi-purpose and multi-functional integrated photonic devices for Microwave photonics (MWP) systems. In this paper, we compare the effect of output waveguide configurations on the performance of AWGs. The AWG with an output waveguide converging on the grating circle had larger crosstalk and lower nonuniformity. We also fabricated a 1 × 8 AWG with an output waveguide converging onto the SOI's grating circle, whose central operation wavelength was around 1550 nm. The fabricated AWG has a chip size of 500 µm × 450 µm. Experimental results show that the adjacent channel crosstalk is -12.68 dB. The center channel insertion loss, as well as 3 dB bandwidth, are 4.18 dB and 1.22 nm at 1550 nm, respectively. The nonuniformity is about 0.494 dB, and the free spectral range is 19.4 nm. The proposed AWG is expected to play an important role in future MWP systems given its good nonuniformity and insertion loss level.

Hybrid Polystyrene-Plasmonic Systems as High Binding Density Biosensing Platforms.

Sensitive, accurate, and early detection of biomarkers is essential for prompt response to medical decisions for saving lives. Some infectious diseases are deadly even in small quantities and require early detection for patients and public health. The scarcity of these biomarkers necessitates signal amplification before diagnosis. Recently, we demonstrated single-molecule-level detection of tuberculosis biomarker, lipoarabinomannan, from patient urine using silver plasmonic gratings with thin plasma-activated alumina. While powerful, biomarker binding density was limited by the surface density of plasma-activated carbonyl groups, that degraded quickly, resulting in immediate use requirement after plasma activation. Therefore, development of stable high density binding surfaces such as high binding polystyrene is essential to improving shelf-life, reducing binding protocol complexity, and expanding to a wider range of applications. However, any layers topping the plasmonic grating must be ultra-thin (<10 nm) for the plasmonic enhancement of adjacent signals. Furthermore, fabricating thin polystyrene layers over alumina is nontrivial because of poor adhesion between polystyrene and alumina. Herein, we present the development of a stable, ultra-thin polystyrene layer on the gratings, which demonstrated 63.8 times brighter fluorescence compared to commercial polystyrene wellplates. Spike protein was examined for COVID-19 demonstrating the single-molecule counting capability of the hybrid polystyrene-plasmonic gratings.

Micro-to-Nanoscale Characterization of Femtosecond Laser Photo-Inscribed Microvoids.

Fiber Bragg gratings are key components for optical fiber sensing applications in harsh environments. This paper investigates the structural and chemical characteristics of femtosecond laser photo-inscribed microvoids. These voids are at the base of type III fs-gratings consisting of a periodic array of microvoids inscribed at the core of an optical fiber. Using high-resolution techniques such as quantitative phase microscopy, electron transmission microscopy, and scattering-type scanning near-field IR optical microscopy, we examined the structure of the microvoids and the densified shells around them. We also investigated the high-temperature behavior of the voids, revealing their evolution in size and shape under step isochronal annealing conditions up to 1250 °C.

Real-Time Plasmonic Strain Sensors Based on Surface Relief Diffraction Gratings.

Large-scale diffraction gratings were fabricated in surface relief on azobenzene thin films and transferred to flexible PDMS substrates using soft lift-off lithography. The PDMS gratings were strained along the grating vector axis and the resulting surface topography was analyzed using diffraction angle measurements, AFM imagery and surface plasmon resonance (SPR) spectra. All measurement methods exhibited a linear response in strain indicating the useability of these sensors in real-world applications. For SPR-based strain sensing, an increasing pitch and a decreasing modulation depth were observed with increasing strain. The SPR peak shifted by ~1.0 nm wavelength and the SPR intensity decreased by ~0.3 a.u. per percentage of applied strain. The tested PDMS samples retained their integrity even after multiple cycles of stretching and relaxation, making them a suitable strain sensor.

Grating Structures for Silver-Based Surface Plasmon Resonance Sensors with Adjustable Excitation Angle.

Silver-based grating structures offer means for implementing low-cost, efficient grating couplers for use in surface plasmon resonance (SPR) sensors. One-dimensional grating structures with a fixed periodicity are confined to operate effectively within a single planar orientation. However, two-dimensional grating structures as well as grating structures with variable periodicity allow for the plasmon excitation angle to be seamlessly adjusted. This study demonstrates silver-based grating designs that allow for the plasmon excitation angle to be adjusted via rotation or beam position. The flexible angle adjustment opens up the possibility of developing SPR sensor designs with an expanded dynamic range and increased flexibility in sensing applications. The results demonstrate that efficient coupling into two diffraction orders is possible, which ultimately leads to an excitation angle range from 16° to 40° by rotating a single structure. The findings suggest a promising direction for the development of versatile and adaptable SPR sensing platforms with enhanced performance characteristics.

Hydroelectric Plant Safety: Real-Time Monitoring Utilizing Fiber-Optic Sensors.

In the context of hydroelectric plants, this article emphasizes the imperative of robust monitoring strategies. The utilization of fiber-optic sensors (FOSs) emerges as a promising approach due to their efficient optical transmission, minimal signal attenuation, and resistance to electromagnetic interference. These optical sensors have demonstrated success in diverse structures, including bridges and nuclear plants, especially in challenging environments. This article culminates with the depiction of the development of an array of sensors featuring Fiber Bragg Gratings (FBGs). This array is designed to measure deformation and temperature in protective grids surrounding the turbines at the Santo Antônio Hydroelectric Plant. Implemented in a real-world scenario, the device identifies deformation peaks, indicative of water flow obstructions, thereby contributing significantly to the safety and operational efficiency of the plant.

Topology Optimization Enables High-Q Metasurface for Color Selectivity.

Nonlocal metasurfaces, exemplified by resonant waveguide gratings (RWGs), spatially and angularly configure optical wavefronts through narrow-band resonant modes, unlike the broad-band and broad-angle responses of local metasurfaces. However, forward design techniques for RWGs remain constrained at lower efficiency. Here, we present a topology-optimized metasurface resonant waveguide grating (MRWG) composed of titanium dioxide on a glass substrate capable of operating simultaneously at red, yellow, green, and blue wavelengths. Through adjoint-based topology optimization, while considering nonlocal effects, we significantly enhance its diffraction efficiency, achieving numerical efficiencies up to 78% and Q-factors as high as 1362. Experimentally, we demonstrated efficiencies of up to 59% with a Q-factor of 93. Additionally, we applied our topology-optimized metasurface to color selectivity, producing vivid colors at 4 narrow-band wavelengths. Our investigation represents a significant advancement in metasurface technology, with potential applications in see-through optical combiners and augmented reality platforms.

Exploring the efficacy of subwavelength gratings as short-wavelength infrared filters.

Advancements in nanofabrication technology have greatly facilitated research on nanostructures and their associated properties. Among these structures, subwavelength components have emerged as promising candidates for ultra-compact optical elements, can potentially supplant conventional optical components and enable the realization of compact and efficient optical devices. Spectral analysis within the infrared spectrum offers a wealth of information for monitoring crop health, industrial processes, and target identification. However, conventional spectrometers are typically bulky and expensive, driving an increasing demand for cost-effective spectral sensors. Here we investigate three distinct subwavelength grating structures designed to function as narrowband filters within the short-wavelength infrared (SWIR) range. Through simple adjustments to the period of grating strips, these filters selectively transmit light across a wide wavelength range from 1100 to 1700 nm with transmission exceeding 70% and full width at half maximum (FWHM) down to 6 nm. Based on a simple design, the results present great potential of subwavelength grating filters for multiband integration and developing ultra-compact spectral sensors.

High-Resolution and Large-Dynamic Range Fiber-Optic Sensors Based on Dual-Mode Direct Spectrum Interrogation Method.

Conventional optical fiber temperature/strain sensors often have to make compromises between the resolution and the dynamic range. Here we present a new method that meets the measurement requirements for both high resolution and large dynamic range. A high-quality optical fiber Fabry-Perot Interferometer (FPI) constructed using a pair of chirped fiber Bragg gratings is employed as the sensor and a dual-mode direct spectrum interrogation method is proposed to identify the small drift of external temperature or strain. As a proof-of-concept illustration, a temperature resolution of 0.2 °C within 30-130 °C is demonstrated. For strain sensing, the resolution can be 10 µÎµ within 0-1000 µÎµ. The measurement resolution can be improved further by routinely increasing the reflectivity of the CFBG and the cavity length and the sensor can also be mass-produced. This new sensing schema not only resolves the conflict between the resolution and the dynamic range of fiber-optic temperature/strain sensors but can also be extended to other sensors and measurands.

Dual-Mode Comb Plasmonic Optical Fiber Sensing.

Surface plasmon (SP) excitation in metal-coated tilted fiber Bragg gratings (TFBGs) has been a focal point for highly sensitive surface biosensing. Previous efforts focused on uniform metal layer deposition around the TFBG cross section and temperature self-compensation with the Bragg mode, requiring both careful control of the core-guided light polarization and interrogation over most of the C + L bands. To circumvent these two important practical limitations, we studied and developed an original platform based on partially coated TFBGs. The partial metal layer enables the generation of dual-comb resonances, encompassing highly sensitive (TM/EH mode families) and highly insensitive (TE/HE mode families) components in unpolarized transmission spectra. The interleaved comb of insensitive modes acts as wavelength and power references within the same spectral region as the SP-active modes. Despite reduced fabrication and measurement complexity, refractometric accuracy is not compromised through statistical averaging over seven individual resonances within a narrowband window of 10 nm. Consequently, measuring spectra over 60 nm is no longer needed to compensate for small temperature or power fluctuations. This sensing platform brings the following important practical assets: (1) a simpler fabrication process, (2) no need for polarization control, (3) limited bandwidth interrogation, and (4) maintained refractometric accuracy, which makes it a true game changer in the ever-growing plasmonic sensing domain.

Instability Compensation of Recording Interferometer in Phase-Sensitive OTDR.

In the paper, a new method of phase measurement error suppression in a phase-sensitive optical time domain reflectometer is proposed and experimentally proved. The main causes of phase measurement errors are identified and considered, such as the influence of the recording interferometer instabilities and laser wavelength instability, which can cause inaccuracies in phase unwrapping. The use of a Mach-Zender interferometer made by 3 × 3 fiber couplers is proposed and tested to provide insensitivity to the recording interferometer and laser source instabilities. It is shown that using all three available photodetectors of the interferometer, instead of just one pair, achieves significantly better accuracy in the phase unwrapping. A novel compensation scheme for accurate phase measurements in a phase-sensitive optical time domain reflectometer is proposed, and a comparison of the measurement signals with or without such compensation is shown and discussed. The proposed method, using three photodetectors, allows for very good compensation of the phase measurement errors arising from common-mode noise from the interferometer and laser source, providing a significant improvement in signal detection. In addition, the method allows the tracking of slow temperature changes in the monitored fiber/object, which is not obtainable when using a simple low-pass filter for phase unwrapping error reduction, as is customary in several systems of this kind.

Development of flexible high-performance PDMS-based triboelectric nanogenerator using nanogratings.

This article investigates the performance of a contact-mode Triboelectric Nanogenerator (TENG) utilizing polydimethylsiloxane (PDMS) with nano gratings as a dielectric in a metal-dielectric configuration. The evaluation encompasses the impact of gratings, tapping frequency, various load conditions, and contact area on the TENG performance. The fabrication involves spin-coating PDMS onto a master mold to create the device. Experimental measurements reveal a significant enhancement of 97% in open-circuit voltage by introducing gratings on PDMS. Furthermore, as the tapping frequency increases from 1 Hz to 3 Hz, there is a corresponding rise of 108% in output voltage. The influence of load resistance on TENG output performance demonstrates its ability to drive different loads efficiently. Moreover, enlarging the contact area of the device substantially increases the open-circuit voltage. A device with a 400 mm2 contact area can generate a voltage of 80 V at a low frequency of 3 Hz, indicating the importance of considering device size and contact area for specific applications. A practical circuit integrating a TENG with a full-wave bridge rectifier demonstrates energy harvesting capabilities by successfully illuminating a light-emitting diode (LED) and charging various capacitors. The fabricated devices exhibit better performance along with a cost-effective and easy fabrication process.

Experimental investigation of acoustic moiré effect controlled by twisted bilayer gratings.

Recently, the moiré pattern has attracted lots of attention by superimposing two planar structures of regular geometries, such as two sets of metasurfaces or gratings. Here, we show the experimental investigation of acoustic moiré effect by using twisted bilayer gratings (i.e., one grating twisted with respect to the other). We observed the guided resonance that occurred when the incident ultrasound beam was coupled with the guiding modes in a meta-grating, significantly influencing the reflection and transmission. Tunable guided resonances from the moiré effect with complete ultrasound reflection at different frequencies were further demonstrated in experiments. Combining the measurements of transmission spectra and the Fast Fourier Transform analyses, we reveal the guided resonance frequencies of moiré ultrasonic metasurface can be effectively controlled by adjusting the twisting angle of the bilayer gratings. Our results can be explained in a simplified model based on the band folding theory, providing a reliable prediction on the precise control of ultrasound reflection via the twisting angle adjustment. Our work extends the moiré metasurface from optics into acoustics, which shows more possibilities for the ultrasound beam engineering from the moiré effect and enables the exploration of functional acoustic devices for ultrasound imaging, treatment and diagnosis.