Building microscopic soccer balls with evaporating colloidal fakir drops.

Evaporation-driven particle self-assembly can be used to generate three-dimensional microstructures. We present a unique method to create colloidal microstructures in which we can control the amount of particles and their packing fraction. To this end, we evaporate colloidal dispersion droplets on a special type of superhydrophobic microstructured surface, on which the droplet remains in Cassie-Baxter state during the entire evaporative process. The remainders of the droplet consist of a massive spherical cluster of the microspheres, with diameters ranging from a few tens up to several hundreds of microns. We present scaling arguments to show how the final particle packing fraction of these balls depends on the dynamics of the droplet evaporation, particle size, and number of particles in the system.

Leidenfrost point reduction on micropatterned metallic surfaces.

Droplets are able to levitate when deposited over a hot surface exceeding a critical temperature. This is known as the Leidenfrost effect. This phenomenon occurs when the surface is heated above the so-called Leidenfrost point (LFP), above which the vapor film between the droplet and hot surface is able to levitate the droplet. Such a critical temperature depends on several factors. One of the most studied parameters has been the surface roughness. Almost all of the experimental studies in the literature have concluded that the LFP increases with the roughness. According to these results, it seems that the roughness is detrimental for the stability of the vapor film. In contrast with these results, we present here a micropatterned surface that significantly reduces the LFP. The temperature increase, relative to the boiling point, required to reach the LFP is 70% lower than that on the flat surface. The reasons for such an effect are qualitatively and quantitatively discussed with a simple semiempirical model. This result can be relevant to save energy in applications that take advantage of the Leidenfrost effect for drop control or drag reduction.

Order-to-disorder transition in ring-shaped colloidal stains.

A colloidal dispersion droplet evaporating from a surface, such as a drying coffee drop, leaves a distinct ring-shaped stain. Although this mechanism is frequently used for particle self-assembly, the conditions for crystallization have remained unclear. Our experiments with monodisperse colloidal particles reveal a structural transition in the stain, from ordered crystals to disordered packings. We show that this sharp transition originates from a temporal singularity of the flow velocity inside the evaporating droplet at the end of its life. When the deposition speed is low, particles have time to arrange by Brownian motion, while at the end, high-speed particles are jammed into a disordered phase.

The microfluidic Kelvin water dropper.

The so-called "Kelvin water dropper" is a simple experiment demonstrating the spontaneous appearance of induced free charge in droplets emitted through a tube. As Lord Kelvin explained, water droplets spontaneously acquire a net charge during detachment from a faucet due to the presence of electrical fields in their surroundings created by any metallic object. In his experiment, two streams of droplets are allowed to drip from separate nozzles into separate buckets, which are, at the same time, interconnected through the dripping needles. In this paper, we build a microfluidic water dropper and demonstrate that the droplets get charged and break up due to electrohydrodynamic instabilities. A comparison with recent simulations shows the dependence of the acquired charge in the droplets on different parameters of the system. The phenomenon opens a door to cheap and accessible transformation of pneumatic pressure into electrical energy and to an enhanced control in microfluidic and biophysical manipulation of capsules, cells and droplets via self-induced charging of the elements.

Surface tension effects on submerged electrosprays.

Electrosprays are a powerful technique to generate charged micro/nanodroplets. In the last century, the technique has been extensively studied, developed, and recognized with a shared Nobel price in Chemistry in 2002 for its wide spread application in mass spectrometry. However, nowadays techniques based on microfluidic devices are competing to be the next generation in atomization techniques. Therefore, an interesting development would be to integrate the electrospray technique into a microfluidic liquid-liquid device. Several works in the literature have attempted to build a microfluidic electrospray with disputable results. The main problem for its integration is the lack of knowledge of the working parameters of the liquid-liquid electrospray. The "submerged electrosprays" share similar properties as their counterparts in air. However, in the microfluidic generation of micro/nanodroplets, the liquid-liquid interfaces are normally stabilized with surface active agents, which might have critical effects on the electrospray behavior. In this work, we review the main properties of the submerged electrosprays in liquid baths with no surfactant, and we methodically study the behavior of the system for increasing surfactant concentrations. The different regimes found are then analyzed and compared with both classical and more recent experimental, theoretical and numerical studies. A very rich phenomenology is found when the surface tension is allowed to vary in the system. More concretely, the lower states of electrification achieved with the reduced surface tension regimes might be of interest in biological or biomedical applications in which excessive electrification can be hazardous for the encapsulated entities.

How water droplets evaporate on a superhydrophobic substrate.

Evaporation of water droplets on a superhydrophobic substrate, on which the contact line is pinned, is investigated. While previous studies focused mainly on droplets with contact angles smaller than 90°, here we analyze almost the full range of possible contact angles (10°-150°). The greater contact angles and pinned contact lines can be achieved by use of superhydrophobic carbon nanofiber substrates. The time evolutions of the contact angle and the droplet mass are examined. The experimental data are in good quantitative agreement with the model presented by Popov [Phys. Rev. E 71, 036313 (2005)], demonstrating that the evaporation process is quasistatic, diffusion-driven, and that thermal effects play no role. Furthermore, we show that the experimental data for the evolution of both the contact angle and the droplet mass can be collapsed onto one respective universal curve for all droplet sizes and initial contact angles.

Simple and double emulsions via coaxial jet electrosprays.

We report for the first time the generation of electrified coaxial jets of micrometric diameter in liquid media. Scaling laws to predict the inner and outer diameter of the coaxial jet are given. We show some experiments illustrating the formation process of the coaxial jet, and demonstrate how this process can be used to yield either o/w (oil in water) or o/w/o (oil/water/oil) emulsions of micrometric size. Some interesting analogies with other hydrodynamic focusing processes are also pointed out.

Encapsulation and suspension of hydrophobic liquids via electro-hydrodynamics.

There are situations in which bioactive products of interest in biotechnology turn out to be hydrophobic. To reach high uniform levels of such products in water-based host fluids, such as those existing in many biological environments, one strategy consists on dividing the bioactive product into tiny micrometer (or sub-micrometer) pieces, since these are much more amenable of being uniformly dispersed and stabilized in the host fluid. On the other hand, if the bioactive product must act at specific locations, these micrometer pieces need to be hold in place, an objective that may be achieved by encapsulating them in mats of fibers. Here we demonstrate how these tasks may be accomplished by resorting to the generation and control of electrified coaxial jets of a hydrophilic liquid surrounding the hydrophobic liquid carrying the bioactive substance. When the process is carried out inside a dielectric liquid, double oil/water/oil and simple oil/water emulsions may be formed. On the other hand, when the process runs in air and a biopolymer is added to the hydrophilic liquid, then non woven mats of beaded nanofibers, encapsulating the bioactive product in the beads, are generated.