The Development of Innovated Complex Process for Treatment of Old Flotation Tailings of Copper-Zinc Sulfide Ore.

The possibility of selective Cu and Zn leaching from the sample of old pyrite tailings, which is one of the most widespread types of solid waste forming during non-ferrous metal production, using sulfuric acid solutions and water was studied. It was shown that water leaching provided selective extraction of Cu and Zn and comparatively low iron ion extraction. At the same time, acid leaching provided the obtainment of pregnant solutions with high ferric ion concentration, which can be used for oxidative leaching of substandard copper concentrates. Water and acid leaching also provided increased Au recovery by cyanidation. The results suggest that acid leaching can be an effective approach for processing old flotation tailings, which allows the extraction of base metals from these wastes and treating flotation tailings for subsequent cyanidation. Effective flotation treatment methods should also provide environmental load reduction, which is caused by the long-term storage of metal-bearing wastes.

Shifts in the Microbial Populations of Bioleach Reactors Are Determined by Carbon Sources and Temperature.

In the present study, the effect of additional carbon sources (carbon dioxide and molasses) on the bio-oxidation of a pyrite-arsenopyrite concentrate at temperatures of 40-50 °C was studied, and novel data regarding the patterns of the bio-oxidation of gold-bearing sulfide concentrates and the composition of the microbial populations performing these processes were obtained. At 40 °C, additional carbon sources did not affect the bio-oxidation efficiency. At the same time, the application of additional carbon dioxide improved the bio-oxidation performance at temperatures of 45 and 50 °C and made it possible to avoid the inhibition of bio-oxidation due to an increase in the temperature. Therefore, the use of additional carbon dioxide may be proposed to prevent the negative effect of an increase in temperature on the bio-oxidation of sulfide concentrates. 16S rRNA gene profiling revealed archaea of the family Thermoplasmataceae (Acidiplasma, Ferroplasma, Cuniculiplasma, and A-plasma group) and bacteria of the genera Leptospirillum, with Sulfobacillus and Acidithiobacillus among the dominant groups in the community. Temperature influenced the composition of the communities to a greater extent than the additional sources of carbon and the mode of operation of the bioreactor. Elevating the temperature from 40 °C to 50 °C resulted in increases in the shares of Acidiplasma and Sulfobacillus and decreases in the relative abundances of Ferroplasma, Leptospirillum, and Acidithiobacillus, while Cuniculiplasma and A-plasma were more abundant at 45 °C. A metagenomic analysis of the studied population made it possible to characterize novel archaea belonging to an uncultivated, poorly-studied group of Thermoplasmatales which potentially plays an important role in the bio-oxidation process. Based on an analysis of the complete genome, we propose describing the novel species and novel genus as "Candidatus Carboxiplasma ferriphilum" gen. nov., spec. nov.

Two-Stage Oxidative Leaching of Low-Grade Copper-Zinc Sulfide Concentrate.

Bioleaching may be effectively used to extract nonferrous metals from sulfide ores and concentrates. At the same time, some minerals are refractory and their bioleaching rate is often comparatively low that does not allow the required metal extraction rate to be achieved. In the present work, we studied the two-stage process, which included stages of biological and chemical leaching, to improve copper extraction from low grade Cu-Zn sulfide concentrate containing chalcopyrite, tennantite, pyrite, and sphalerite. Bioleaching was conducted in the continuous mode in three laboratory scale reactors connected in series. The pulp density was 10% and the residence time was 7 days. The temperature was 40 °C in the 1st reactor and 50 °C in the 2nd and 3rd reactors. Bioleaching allowed the extraction of 29.5 and 78% of Cu and Zn, respectively. The solid bioleach residue obtained was then treated for additional Cu and Zn recovery using high temperature leaching at 90 °C for 25 h. The liquid phase of the bioleaching pulp contained Fe3+ ions, which is the strong oxidant, and the leach solution was supplemented with NaCl. In the presence of the maximal NaCl concentration (1 M), Cu and Zn extraction reached 48 and 84%. Thus, two-stage leaching may allow to increase bioleaching efficiency and may be used to improve the bioleaching rate of refractory minerals, such as chalcopyrite.

Effect of Carbon Sources on Pyrite-Arsenopyrite Concentrate Bio-oxidation and Growth of Microbial Population in Stirred Tank Reactors.

Tank bio-oxidation is a biohydrometallurgical technology widely used for metal recovery from sulfide concentrates. Since carbon availability is one of the key factors affecting microbial communities, it may also determine the rate of sulfide concentrate bio-oxidation. The goal of the present work was to evaluate the effect of carbon sources on the bio-oxidation of the concentrate containing 56% pyrite and 14% arsenopyrite at different temperatures (40 and 50 °C) in stirred tank reactors. CO2 was supplied into the pulp of the first reactor (about 0.01 L/min) and 0.02% (w/v) molasses was added to the pulp of the second one, and no additional carbon sources were used in the control tests. At 40 °C, 77% of pyrite and 98% of arsenopyrite were oxidized in the first reactor, in the second one, 73% of pyrite and 98% of arsenopyrite were oxidized, while in the control reactor, 27% pyrite and 93% arsenopyrite were oxidized. At 50 °C, in the first reactor, 94% of pyrite and 99% of arsenopyrite were oxidized, in the second one, 21% of pyrite and 94% of arsenopyrite were oxidized, while in the control reactor, 10% pyrite and 92% arsenopyrite were oxidized. The analysis of the microbial populations in the reactors revealed differences in the total number of microorganisms and their species composition. Thus, it was shown that the use of various carbon sources made it possible to increase the intensity of the concentrate bio-oxidation, since it affected microbial populations performing the process.