Ultrathin Durable Organic Hydrophobic Coatings Enhancing Dropwise Condensation Heat Transfer.

Organic hydrophobic layers targeting sustained dropwise condensation are highly desirable but suffer from poor chemical and mechanical stability, combined with low thermal conductivity. The requirement of such layers to remain ultrathin to minimize their inherent thermal resistance competes against durability considerations. Here, we investigate the long-term durability and enhanced heat-transfer performance of perfluorodecanethiol (PFDT) coatings compared to alternative organic coatings, namely, perfluorodecyltriethoxysilane (PFDTS) and perfluorodecyl acrylate (PFDA), the latter fabricated with initiated chemical vapor deposition (iCVD), in condensation heat transfer and under the challenging operating conditions of intense flow (up to 9 m s-1) of superheated steam (111 °C) at high pressures (1.42 bar). We find that the thiol coating clearly outperforms the silane coating in terms of both heat transfer and durability. In addition, despite being only a monolayer, it clearly also outperforms the iCVD-fabricated PFDA coating in terms of durability. Remarkably, the thiol layer exhibited dropwise condensation for at least 63 h (>2× times more than the PFDA coating, which survived for 30 h), without any visible deterioration, showcasing its hydrolytic stability. The cost of thiol functionalization per area was also the lowest as compared to all of the other surface hydrophobic treatments used in this study, thus making it the most efficient option for practical applications on copper substrates.

Transparent Metasurfaces Counteracting Fogging by Harnessing Sunlight.

Surface fogging is a common phenomenon that can have significant and detrimental effects on surface transparency and visibility. It affects the performance in a wide range of applications including windows, windshields, electronic displays, cameras, mirrors, and eyewear. A host of ongoing research is aimed at combating this problem by understanding and developing stable and effective antifogging coatings that are capable of handling a wide range of environmental challenges "passively" without consumption of electrical energy. Here we introduce an alternative approach employing sunlight to go beyond state-of-the-art techniques, such as superhydrophilic and superhydrophobic coatings, by rationally engineering solar absorbing metasurfaces that maintain transparency, while upon illumination induce localized heating to significantly delay the onset of surface fogging or decrease defogging time. For the same environmental conditions, we demonstrate that our metasurfaces are able to reduce defogging time by up to 4-fold and under supersaturated conditions inhibit the nucleation of condensate outperforming conventional state-of-the-art approaches in terms of visibility retention. Our research illustrates a durable and environmentally sustainable approach to passive antifogging and defogging for transparent surfaces. This work opens up the opportunity for large-scale manufacturing that can be applied to a range of materials, including polymers and other flexible substrates.

Transparent sunlight-activated antifogging metamaterials.

Counteracting surface fogging to maintain surface transparency is important for a variety of applications including eyewear, windows and displays. Energy-neutral, passive approaches predominantly rely on engineering the surface wettability, but suffer from non-uniformity, contaminant deposition and lack of robustness, all of which substantially degrade durability and performance. Here, guided by nucleation thermodynamics, we design a transparent, sunlight-activated, photothermal coating to inhibit fogging. The metamaterial coating contains a nanoscopically thin percolating gold layer and is most absorptive in the near-infrared range, where half of the sunlight energy resides, thus maintaining visible transparency. The photoinduced heating effect enables sustained and superior fog prevention (4-fold improvement) and removal (3-fold improvement) compared with uncoated samples, and overall impressive performance, indoors and outdoors, even under cloudy conditions. The extreme thinness (~10 nm) of the coating-which can be produced by standard, readily scalable fabrication processes-enables integration beneath other coatings, rendering it durable even on highly compliant substrates.

Transparent Photothermal Metasurfaces Amplifying Superhydrophobicity by Absorbing Sunlight.

Imparting and maintaining surface superhydrophobicity has been receiving significant research attention over the last several years, driven by a broad range of important applications and enabled by advancements in materials and surface nanoengineering. Researchers have investigated the effect of temperature on droplet-surface interactions, which poses additional challenges when liquid nucleation manifests itself, due to ensuing condensation into the surface texture that compromises its antiwetting behavior. Maintaining surface transparency at the same time poses an additional and significant challenge. Often, the solutions proposed are limited by working temperatures or are detrimental to visibility through the surface. Here we introduce a scalable method employing plasmonic photothermal metasurface composites, able to harvest sunlight and naturally heat the surface, sustaining water repellency and transparency under challenging environmental conditions where condensation and fogging would otherwise be strongly promoted. We demonstrate that these surfaces, when illuminated by sunlight, can prevent impalement of impacting water droplets, even when the droplet to surface temperature difference is 50 °C, by suppressing condensate formation within the texture, maintaining transparency. We also show how the same transparent metasurface coating could be combined and work collaboratively with hierarchical micro- and nanorough textures, resulting in simultaneous superior pressure-driven impalement resistance and avoidance of water nucleation and related possible frosting in supercooled conditions. Our work can find a host of applications as a sustainable solution against impacting water on surfaces such as windows, eyewear, and optical components.

Metasurfaces Leveraging Solar Energy for Icephobicity.

Inhibiting ice accumulation on surfaces is an energy-intensive task and is of significant importance in nature and technology where it has found applications in windshields, automobiles, aviation, renewable energy generation, and infrastructure. Existing methods rely on on-site electrical heat generation, chemicals, or mechanical removal, with drawbacks ranging from financial costs to disruptive technical interventions and environmental incompatibility. Here we focus on applications where surface transparency is desirable and propose metasurfaces with embedded plasmonically enhanced light absorption heating, using ultrathin hybrid metal-dielectric coatings, as a passive, viable approach for de-icing and anti-icing, in which the sole heat source is renewable solar energy. The balancing of transparency and absorption is achieved with rationally nanoengineered coatings consisting of gold nanoparticle inclusions in a dielectric (titanium dioxide), concentrating broadband absorbed solar energy into a small volume. This causes a > 10 °C temperature increase with respect to ambient at the air-solid interface, where ice is most likely to form, delaying freezing, reducing ice adhesion, when it occurs, to negligible levels (de-icing) and inhibiting frost formation (anti-icing). Our results illustrate an effective unexplored pathway toward environmentally compatible, solar-energy-driven icephobicity, enabled by respectively tailored plasmonic metasurfaces, with the ability to design the balance of transparency and light absorption.