Wetting transition and fluid trapping in a microfluidic fracture.

Immiscible fluid-fluid displacement in confined geometries is a fundamental process occurring in many natural phenomena and technological applications, from geological CO2 sequestration to microfluidics. Due to the interactions between the fluids and the solid walls, fluid invasion undergoes a wetting transition from complete displacement at low displacement rates to leaving a film of the defending fluid on the confining surfaces at high displacement rates. While most real surfaces are rough, fundamental questions remain about the type of fluid-fluid displacement that can emerge in a confined, rough geometry. Here, we study immiscible displacement in a microfluidic device with a precisely controlled structured surface as an analogue for a rough fracture. We analyze the influence of the degree of surface roughness on the wetting transition and the formation of thin films of the defending liquid. We show experimentally, and rationalize theoretically, that roughness affects both the stability and dewetting dynamics of thin films, leading to distinct late-time morphologies of the undisplaced (trapped) fluid. Finally, we discuss the implications of our observations for geologic and technological applications.

Evaporation of alcohol droplets on surfaces in moist air.

Droplets of alcohol-based formulations are common in applications from sanitizing sprays to printing inks. However, our understanding of the drying dynamics of these droplets on surfaces and the influence of ambient humidity is still very limited. Here, we report the drying dynamics of picoliter droplets of isopropyl alcohol deposited on a surface under controlled humidity. Condensation of water vapor in the ambient environment onto alcohol droplets leads to unexpectedly complex drying behavior. As relative humidity (RH) increases, we observed a variety of phenomena including enhanced spreading, nonmonotonic changes in the drying time, the formation of pancake-like shapes that suppress the coffee-ring effect, and the formation of water-rich films around an alcohol-rich drop. We developed a lubrication model that accounts for the coupling between the flow field within the drop, the shape of the drop, and the vapor concentration field. The model reproduces many of the experimentally observed morphological and dynamic features, revealing the presence of unusually large spatial compositional gradients within the evaporating droplet and surface-tension-gradient-driven flows arising from water condensation/evaporation at the surface of the droplet. One unexpected feature from the simulation is that water can evaporate and condense concurrently in different parts of the drop, providing fundamental insights that simpler models based on average fluxes lack. We further observed rim instabilities at higher RH that are well-described by a model based on the Rayleigh-Plateau instability. Our findings have implications for the testing and use of alcohol-based disinfectant sprays and printing inks.

Oil-on-water droplets faceted and stabilized by vortex halos in the subphase.

For almost 200 y, the dominant approach to understand oil-on-water droplet shape and stability has been the thermodynamic expectation of minimized energy, yet parallel literature shows the prominence of Marangoni flow, an adaptive gradient of interfacial tension that produces convection rolls in the water. Our experiments, scaling arguments, and linear stability analysis show that the resulting Marangoni-driven high-Reynolds-number flow in shallow water overcomes radial symmetry of droplet shape otherwise enforced by the Laplace pressure. As a consequence, oil-on-water droplets are sheared to become polygons with distinct edges and corners. Moreover, subphase flows beneath individual droplets can inhibit the coalescence of adjacent droplets, leading to rich many-body dynamics that makes them look alive. The phenomenon of a "vortex halo" in the liquid subphase emerges as a hidden variable.

Electrically mediated self-assembly and manipulation of drops at an interface.

The fluid-fluid interface is a complex environment for a floating object where the statics and dynamics may be governed by capillarity, gravity, inertia, and other external body forces. Yet, the alignment of these forces in intricate ways may result in beautiful pattern formation and self-assembly of these objects, as in the case of crystalline order observed with bubble rafts or colloidal particles. While interfacial self-assembly has been explored widely, controlled manipulation of floating objects, e.g. drops, at the fluid-fluid interface still remains a challenge largely unexplored. In this work, we reveal the self-assembly and manipulation of water drops floating at an oil-air interface. We show that the assembly occurs due to electrostatic interactions between the drops and their environment. We highlight the role of the boundary surrounding the system by showing that even drops with a net zero electric charge can self-assemble under certain conditions. Using experiments and theory, we show that the depth of the oil bath plays an important role in setting the distance between the self-assembled drops. Furthermore, we demonstrate ways to manipulate the drops actively and passively at the interface.

Volatile Droplets on Water are Sculpted by Vigorous Marangoni-Driven Subphase Flow.

The shapes of highly volatile oil-on-water droplets become strongly asymmetric when they are out of equilibrium. The unsaturated organic vapor atmosphere causes evaporation and leads to a strong Marangoni flow in the bath, unlike that previously seen in the literature. Inspecting these shapes experimentally on millisecond and submillimeter time and length scales and theoretically by scaling arguments, we confirm that Marangoni-driven convection in the subphase mechanically stresses the droplet edges to an extent that increases for organic droplets of smaller contact angle and accordingly smaller thickness. The viscous stress generated by the subphase overcomes the thermodynamic Laplace pressure. The oil droplets develop copious regularly spaced fingers, and these fingers develop spike-shaped and branched treelike structures. Unlike this behavior for single-component (surfactant-free) oil droplets, droplets composed of two miscible (surfactant-free) organic liquids develop a rim of the less volatile component along the droplet perimeter, from which jets of monodisperse smaller droplets eject periodically due to the Rayleigh-Plateau instability. When evaporation shrinks droplets to µm size, their shapes fluctuate chaotically, and ellipsoidal shapes rupture into smaller daughter droplets when subphase convection flow pulls them in opposite directions. The shape of the evaporating oil droplets is kneaded and sculpted by vigorous flow in the water subphase.

Three-Dimensional Self-Similarity of Coalescing Viscous Drops in the Thin-Film Regime.

Coalescence and breakup of drops are classic problems in fluid physics that often involve self-similarity and singularity formation. While the coalescence of suspended drops is axisymmetric, the coalescence of drops on a substrate is inherently three-dimensional. Yet, studies so far have only considered this problem in two dimensions. In this Letter, we use interferometry to reveal the three-dimensional shape of the interface as two drops coalescence on a substrate. We unify the known scaling laws in this problem within the thin-film approximation and find a three-dimensional self-similarity that enables us to describe the anisotropic shape of the dynamic interface with a universal curve.

Restoring universality to the pinch-off of a bubble.

The pinch-off of a bubble is an example of the formation of a singularity, exhibiting a characteristic separation of length and time scales. Because of this scale separation, one expects universal dynamics that collapse into self-similar behavior determined by the relative importance of viscous, inertial, and capillary forces. Surprisingly, however, the pinch-off of a bubble in a large tank of viscous liquid is known to be nonuniversal. Here, we show that the pinch-off dynamics of a bubble confined in a capillary tube undergo a sequence of two distinct self-similar regimes, even though the entire evolution is controlled by a balance between viscous and capillary forces. We demonstrate that the early-time self-similar regime restores universality to bubble pinch-off by erasing the system's memory of the initial conditions. Our findings have important implications for bubble/drop generation in microfluidic devices, with applications in inkjet printing, medical imaging, and synthesis of particulate materials.

Evaporation of Binary-Mixture Liquid Droplets: The Formation of Picoliter Pancakelike Shapes.

Small multicomponent droplets are of increasing importance in a plethora of technological applications ranging from the fabrication of self-assembled hierarchical patterns to the design of autonomous fluidic systems. While often far away from equilibrium, involving complex and even chaotic flow fields, it is commonly assumed that in these systems with small drops surface tension keeps the shapes spherical. Here, studying picoliter volatile binary-mixture droplets of isopropanol and 2-butanol, we show that the dominance of surface tension forces at small scales can play a dual role: Minute variations in surface tension along the interface can create Marangoni flows that are strong enough to significantly deform the drop, forming micron-thick pancakelike shapes that are otherwise typical of large puddles. We identify the conditions under which these flattened shapes form and explain why, universally, they relax back to a spherical-cap shape toward the end of drop lifetime. We further show that the formation of pancakelike droplets suppresses the "coffee-ring" effect and leads to uniform deposition of suspended particles. The quantitative agreement between theory and experiment provides a predictive capability to modulate the shape of tiny droplets with implications in a range of technologies from fabrication of miniature optical lenses to coating, printing, and pattern deposition.