Catalytic degradation of antibiotic sludge to produce formic acid by acidified red mud.

As complex and difficult-to-degrade persistent organic pollutants (POPs), antibiotics have caous damage to the ecological enused serivironment. Because of the difficult degradation of antibiotics, sewage and sludge discharged by hospitals and pharmaceutical enterprises often contain a large number of antibiotic residues. Therefore, the harmless and resourceful treatment of antibiotic sludge is very meaningful. In this paper, amoxicillin was selected as a model compound for antibiotic sludge. Acidified red mud (ARM) was used to degrade antibiotic sludge and produce hydrogen energy carrier formic acid in catalytic wet peroxidation system (CWPO). Based on various characterization analyses, the reaction catalytic mechanism was demonstrated to be the result of the non-homogeneous Fanton reaction interaction between Fe3O4 on the ARM surface and H2O2 in solution. Formic acid is the product of the decarboxylation reaction of amoxicillin and its degradation of various organic acids. The formic acid was produced up to 792.38 mg L-1, under the optimal conditions of reaction temperature of 90 °C, reaction time of 30 min, H2O2 concentration of 20 mL L-1, ARM addition of 0.8 g L-1, pH = 7, and rotor speed of 500 rpm. This research aims to provide some references for promoting red mud utilization in antibiotic sludge degradation.

Chromium immobilization from wastewater via iron-modified hydrochar: Different iron fabricants and practicality assessment.

The recycling of industrial solid by-products such as red mud (RM) has become an urgent priority, due to their large quantities and lack of reutilization methods can lead to resource wastage. In this work, RM was employed to fabricate green hydrochar (HC) to prepare zero-valent iron (ZVI) modified carbonous materials, and conventional iron salts (IS, FeCl3) was applied as comparison, fabricated HC labeled as RM/HC and IS/HC, respectively. The physicochemical properties of these HC were comprehensively characterized. Further, hexavalent chromium (Cr(VI)) removal performance was assessed (375.66 and 337.19 mg/g for RM/HC and IS/HC, respectively). The influence of dosage and initial pH were evaluated, while isotherms, kinetics, and thermodynamics analysis were also conducted, to mimic the surface interactions. The stability and recyclability of adsorbents also verified, while the practical feasibility was assessed by bok choy-planting experiment. This work revealed that RM can be used as a high value and green fabricant for HC the effective removal of chromium contaminants from the wastewater.

Degradation of norfloxacin by red mud-based prussian blue activating H2O2: A strategy for treating waste with waste.

The massive accumulation of red mud (RM) and the abuse of antibiotics pose a threat to environment safety and human health. In this study, we synthesized RM-based Prussian blue (RM-PB) by acid solution-coprecipitation method to activate H2O2 to degrade norfloxacin, which reached about 90% degradation efficiency at pH 5 within 60 min and maintained excellent catalytic performance over a wide pH range (3-11). Due to better dispersion and unique pore properties, RM-PB exposed more active sites, thus the RM-PB/H2O2 system produced more reactive oxygen species. As a result, the removal rate of norfloxacin by RM-PB/H2O2 system was 8.58 times and 2.62 times of that by RM/H2O2 system and PB/H2O2 system, respectively. The reactive oxygen species (ROS) produced in the degradation process included ·OH, ·O2- and 1O2, with 1O2 playing a dominant role. The formation and transformation of these ROS was accompanied by the Fe(III)/Fe(II) cycle, which was conducive for the sustained production of ROS. The RM-PB/H2O2 system maintained a higher degradation efficiency after five cycles, and the material exhibited strong stability, with a low iron leaching concentration. Further research showed the degradation process was less affected by Cl-, SO42-, NO3-, and humic acids, but was inhibited by HCO3- and HPO42-. In addition, we also proposed the possible degradation pathway of norfloxacin. This work is expected to improve the resource utilization rate of RM and achieve treating waste with waste.

Kinetic research of red mud waste oxidative pyrolysis and comparison under different atmospheres.

Red mud, as a solid waste with high alkalinity, had a detrimental impact on the environment and required urgent attention. Currently, the mass processing and consumption of red mud were typically conducted under thermal conditions, so it was essential to gain a comprehensive understanding of the oxidative pyrolysis process. The thermogravimetric experiments were conducted at multiple heating rates in air and exhibited three obvious stages. The activation energy and reaction mechanism of three oxidative pyrolysis stages were explored using model-free and model-fitting methods, revealing the activation energies of 162.2, 265.8, 214.1 kJ/mol and the most suitable reaction mechanisms of g(α)=[-ln(1-α)]³, g(α)=1-(1-α)1/4, g(α)=[-ln(1-α)]1/2 for each stage, respectively. Furthermore, the estimated kinetic parameters and reaction mechanisms were applied to extra heating rate to verify the accuracy. More important, the effect of air on the pyrolysis process of red mud was examined by comparing the results with those obtained from pure nitrogen pyrolysis. The obtained oxidative pyrolysis characteristics of red mud could provide valuable insights of its co-pyrolysis or combustion for resources recycling.

Pioneer plants promote soil formation in a mixture of bauxite tailings and red mud.

The disposal of bauxite tailings and red mud is a concern for the sustainable development of the Al industry. Our previous study demonstrated that the disposal of bauxite tailings and red mud as a soil-like matrix (BRM) has great application potential for revegetation after bauxite mining with suitable pioneer species promoting soil formation in the BRM. The present study evaluated the improvement effects of six pioneer plants (Celosia argentea, Bassia scoparia, Suaeda glauca, Melilotus suaveolens, Sorghum sudanense, and Sesbania cannabina) on the physicochemical properties and microbial communities of BRM. The results indicated that the pioneer plants significantly decreased salinity and alkalinity and increased micropore volume, available phosphorus, and organic matter in the BRM (p < 0.05). Furthermore, microbial diversity and network stability in BRM significantly increased after planting pioneer plants. The partial least-squares path model analysis showed that pore structure improvement was most important in the plant promotion of soil formation in BRM. Although all six plants grew well on BRM, C. argentea had the highest shoot biomass and root volume. Compared with other plants, C. argentea increased the micropore volume of BRM. In addition, M. suaveolens showed a greater ability to regulate BRM salinity and alkalinity, resulting in a more significant decrease in the abundance of halophilic bacteria. A comprehensive evaluation based on gray relation analysis indicated that C. argentea and M. suaveolens are suitable pioneer plants for revegetation in BRM disposal areas.

Vermitechnology transforms hazardous red mud into benign organic input for agriculture: Insights on earthworm-microbe interaction, metal removal, and soil-crop improvement.

Bioremediation of hazardous bauxite residues, red mud (RM), through vermicomposting has yet to be attempted. Therefore, the valorization potential of Eisenia fetida in various RM and cow dung (CD) mixtures was compared to aerobic composting. Earthworm fecundity and biomass growth were hindered in RM + CD (1:1) feedstock but enhanced in RM + CD (1:3). The pH of highly alkaline RM-feedstocks sharply reduced (>17%) due to vermicomposting. N, P, and K availability increased dramatically with Ca and Na reduction under vermicomposting. Additionally, ∼40-60% bioavailable metal fractions were transformed to obstinate (organic matter and residual bound) forms upon vermicomposting. Consequently, the total metal concentrations were significantly reduced with considerably high earthworm bioaccumulation. Microbial growth and enzyme activity were more significant under vermicomposting than composting. Correlation statistics revealed that microbial augmentation significantly facilitated a metal reduction in RM-vermibeds. Eventually, RM-vermicompost stimulated sesame growth and improved soil health with the least heavy metal contamination to soil and crop.

Enhancing short-chain fatty acids production from waste activated sludge anaerobic fermentation with addition of red mud: Performance and mechanisms.

Red mud (RM) as hazardous waste produced from aluminum refining industry has threatened the environment and human health. In this study, RM was added into the fermenter to promote short chain fatty acids (SCFAs) production from waste activated sludge (WAS) anaerobic fermentation. Results showed that the addition of RM could effectively improve the SCFAs production, especially, acetic acid. In particular, the production of total SCFAs and acetic acid in 20 g/L RM added fermenter were 1108.1 mg COD/L and 415.5 mg COD/L, which were 116.0% and 1308.0% higher than that in control fermenter. Batch experiment revealed that RM could enhance the hydrolysis and acidification process. Further study indicated that the activity of enzyme related to hydrolysis-acidification, abundance of fermentative bacteria for SCFAs production and functional metabolism genome were all improved with the addition of RM. The potential mechanism maybe that the RM promoted the hydrolysis-acidification process with the contained varies Fe(Ⅲ) oxides as electron acceptor, and the produced Fe2+ could serve as necessary trace elements to synthesize enzyme and then stimulate the expression of enzyme genes.

Synergistic utilization, critical mechanisms, and environmental suitability of bauxite residue (red mud) based multi-solid wastes cementitious materials and special concrete.

The energy consumption and carbon emissions in the construction field, coupled with the accumulation of various industrial solid wastes, particularly bauxite residue (red mud), represent formidable barriers to sustainable development. The synergistic utilization of bauxite residue (red mud) in cementitious materials and special concrete is widely considered one of the most practical approaches for these issues. In this comprehensive review, characteristics and composition of red mud worldwide were investigated. By comparing and reviewing the latest research, the current achievements in applying red mud with various solid wastes in cementitious materials and special concrete were discussed. In addition, critical mechanisms and environmental suitability issues are emphasized. In conclusion, the present work culminates in identifying the challenges faced and opportunities for progressing in synergizing red mud and multi-solid wastes, which will contribute to the international research community for sustainable development in the industry.

Mechanistic insights into temperature-driven retention and speciation changes of heavy metals (HMs) in ash residues from Co-combustion of refuse-derived fuel (RDF) and red mud.

Red mud is a promising candidate for promoting the incineration of Refuse Derived Fuel (RDF) and stabilizing the resulting incineration ash. The combustion conditions, notably temperature, significantly steers the migration and transformation of harmful metal components during combustion, and ultimately affect their retention and speciation in the ash residue. The study attempted to investigate the effect of co-combustion temperature on the enrichment and stability of Cr, Ni, Cu, Zn, Cd and Pb within bottom ashes, and to reveal the underlined promotion mechanism of red mud addition. As temperature increased, red mud's active components formed a robust matrix, helping the formation, melting, and vitrification of silicates and aluminosilicates in the bottom ashes. The process significantly contributed to the encapsulation and stabilization of heavy metals such as Ni, Cu, Zn, Cd, and Pb, with their residual fractions ascending to 71.37%, 55.75%, 74.78%, 84.24%, and 93.54%, respectively. Conversely, high temperatures led to an increase in the proportion of Cr in the extremely unstable acid-soluble fraction of the bottom ashes, reaching 31.52%, posing a heightened risk of environmental migration. Considering the stability of heavy metals in the bottom ashes and the combustion characteristics, 800 °C is identified as the optimal temperature for the co-combustion of RDF and red mud, balancing efficiency and environmental safety. The findings will provide valuable insights for the co-utilization strategy of RDF and red mud, contributing to more informed decision-making in waste-to-energy processes.

A low-cost process for complete utilization of bauxite residue.

Cost-effective treatment or even valorization of the bauxite residue (red mud) from the alumina industry is in demand to improve their environmental and economic liabilities. This study proposes a strategy that provides a near-complete conversion of bauxite residue to valuable products. The first step involves dilute acid leaching, which allowed the fractionation of raw residues into (1) an aqueous fraction rich in silica and aluminium and (2) a solid residue rich in iron, titanium and rare earth elements. For the proposed process, 91% of the original silicon, 67% of the aluminium, 78% of the scandium and 69% of the cerium were recovered. The initial cost evaluation suggested that this approach is profitable with a gross margin of 167 $US per tonne. This "Residue2Product" approach should be considered for large-scale practices as one of the most economical and sustainable solutions to this environmental and economic liability for the alumina industry.

Roles of red mud in remediation of contaminated soil in mining areas: Mechanisms, advances and perspectives.

Red mud (RM) is a kind of strong alkaline solid waste produced from the aluminum industry, which contributes significantly to environmental pollution and can cause severe health issues.Currently, RM is widely recognized as a potential material for soil remediation because of its rich metal oxide content, such as Fe/Al oxides. However, there is no comprehensive description on the roles of RM in passivation remediation of contaminated soil in mining areas. This review summarizes the mechanisms of passivation of heavy metals (HMs) in contaminated soil by RM, including precipitation, adsorption and ion exchange. Besides the effects of adding RM on soil physicochemical properties, heavy metal forms and ecological environment are further elaborated. Moreover, using the co-hydrothermal carbonization of RM and biomass for enhancing the efficiency of contaminated soil remediation is proposed as the main prospective research. This paper provides technical references for the resource utilization of RM and the treatment of heavy metal-contaminated soil.

Designing low-carbon fly ash based geopolymer with red mud and blast furnace slag wastes: Performance, microstructure and mechanism.

In order to tackle the environmental problems induced by Portland cement production and industrial solid wastes landfilling, this study aims to develop novel ternary cementless fly ash-based geopolymer by recycling red mud and blast furnace slag industrial solid wastes. The fresh-state properties, mechanical strength, water permeability, phase assemblage and microstructure were systematically investigated to evaluate the performance variation and reveal the hydration mechanism for geopolymers with different mixing proportions. The results showed that a higher slag content or a lower red mud content could result in the higher fluidity and shorter setting time for fresh mixture. The existence of slag promoted the transformation of N-A-S-H to C-A-S-H gel, which contributed to higher compressive strength and better resistance to water penetration. However, an excessive incorporation of 30% red mud may impede the generation of N-A-S-H gel and form more flocculent-like loose hydrates, thus to mildly degrade the mechanical strength and anti-permeability. The synergetic utilization of red much and blast furnace slag in fly ash-based geopolymer led to much less CO2 emission compared with the condition that red much or slag was singly added, which demonstrated prominent environmental advantages for such kind of ternary cementless geopolymer with equivalent mechanical strength.

Ciprofloxacin Removal via Acid-Modified Red Mud: Optimizing the Process, Analyzing the Adsorption Features, and Exploring the Underlying Mechanism.

In this study, RM (red mud) was acidified with sulfuric acid, and the acidified ARM (acidified red mud) was utilized as an innovative adsorption material for treating antibiotic-containing wastewater. The adsorption conditions, kinetics, isotherms, thermodynamics, and mechanism of ARM for CIP (ciprofloxacin) were investigated. The characterization of the ARM involved techniques such as scanning electron microscopy (SEM), transmission electron microscopy (TEM), Brunauer-Emmett-Teller (BET), X-ray diffraction (XRD), X-ray fluorescence (XRF), thermogravimetric analysis (TGA), and NH3-TPD analysis. Adsorption studies employed a response surface methodology (RSM) for the experimental design. The results showed that ARM can absorb CIP effectively. The RSM optimal experiment indicated that the most significant model terms influencing adsorption capacity were solution pH, CIP initial concentration, and ARM dosage, under which the predicted maximum adsorption capacity achieved 7.30 mg/g. The adsorption kinetics adhered to a pseudo-second-order model, while equilibrium data fitted the Langmuir-Freundlich isotherm, yielding maximum capacity values of 7.35 mg/g. The adsorption process occurred spontaneously and absorbed heat, evidenced by ΔGθ values between -83.05 and -91.50 kJ/mol, ΔSθ at 281.6 J/mol/K, and ΔHθ at 0.86 kJ/mol. Analysis using attenuated total reflection Fourier-transform infrared spectroscopy (ATR-FTIR) indicated a complex reaction between the Al-O in the ARM and the ester group -COO in CIP. The C=O bond in CIP was likely to undergo a slight electrostatic interaction or be bound to the internal spherical surface of the ARM. The findings indicate that ARM is a promising and efficient adsorbent for CIP removal from wastewater.

Mechanism of Phosphate Desorption from Activated Red Mud Particle Adsorbents.

Herein, activated red mud particles are used as adsorbents for phosphorus adsorption. HCl solutions with different concentrations and deionized water are employed for desorption tests, and the desorption mechanism under the following optimal conditions is investigated: HCl concentration = 0.2 mol/L, desorbent dosage = 0.15 L/g, desorption temperature = 35 °C, and desorption time = 12 h. Under these conditions, the phosphate desorption rate and amount reach 99.11% and 11.29 mg/g, respectively. Notably, the Langmuir isothermal and pseudo-second-order kinetic linear models exhibit consistent results: monomolecular-layer surface desorption is dominant, and chemical desorption limits the rate of surface desorption. Thermodynamic analysis indicates that phosphorus desorption by the desorbents is spontaneous and that high temperatures promote such desorption. Moreover, an intraparticle diffusion model demonstrates that the removal of phosphorus in the form of precipitation from the surface of an activated hematite particle adsorbent primarily occurs via a chemical reaction, and surface micromorphological analysis indicates that desorption is primarily accompanied by Ca dissolution, followed by Al and Fe dissolutions. The desorbents react with the active elements in red mud, and the vibrations of the [SiO4]4- functional groups of calcium-iron garnet and calcite or aragonite disappear. Further, in Fourier-transform infrared spectra, the intensities of the peaks corresponding to the PO43- group considerably decrease. Thus, desorption primarily involves monomolecular-layer chemical desorption.

Formulation Optimization and Performance Prediction of Red Mud Particle Adsorbents Based on Neural Networks.

Red mud (RM), a bauxite residue, contains hazardous radioactive wastes and alkaline material and poses severe surface water and groundwater contamination risks, necessitating recycling. Pretreated RM can be used to make adsorbents for water treatment. However, its performance is affected by many factors, resulting in a nonlinear correlation and coupling relationship. This study aimed to identify the best formula for an RM adsorbent using a mathematical model that examines the relationship between 11 formulation types (e.g., pore-assisting agent, component modifier, and external binder) and 9 properties (e.g., specific surface area, wetting angle, and Zeta potential). This model was built using a back-propagation neural network (BP) based on single-factor experimental data and orthogonal experimental data. The model trained and predicted the established network structure to obtain the optimal adsorbent formula. The RM particle adsorbents had a pH of 10.16, specific surface area (BET) of 48.92 m2·g-1, pore volume of 2.10 cm3·g-1, compressive strength (ST) of 1.12 KPa, and 24 h immersion pulverization rate (ηm) of 3.72%. In the removal of total phosphorus in flotation tailings backwater, it exhibited a good adsorption capacity (Q) and total phosphorous removal rate (η) of 48.63 mg·g-1 and 95.13%, respectively.

Construction of a Visible-Light-Response Photocatalysis-Self-Fenton Degradation System of Coupling Industrial Waste Red Mud to Resorcinol-Formaldehyde Resin.

Heterogeneous photocatalysis-self-Fenton technology is a sustainable strategy for treating organic pollutants in actual water bodies with high-fluent degradation and high mineralization capacity, overcoming the limitations of the safety risks caused by adding external iron sources and hazardous chemicals in the homogeneous Fenton reaction and injecting high-intensity energy fields in photo-Fenton reaction. Herein, a photo-self-Fenton system based on resorcinol-formaldehyde (RF) resin and red mud (RM) was established to generate hydrogen peroxide (H2O2) in situ and transform into hydroxy radical (•OH) for efficient degradation of tetracycline (TC) under visible light irradiation. The capturing experiments and electron spin resonance (ESR) confirmed that the hinge for the enhanced performance of this system is the superior H2O2 yield (499 µM) through the oxygen reduction process (ORR) of the two-step single-electron over the resin and the high concentration of •OH due to activation effect of RM. In addition, the Fe2+/Fe3+ cycles are accelerated by photoelectrons to effectively initiate the photo-self-Fenton reaction. Finally, the possible degradation pathways were proposed via liquid chromatography-mass spectrometry (LC-MS). This study provides a new idea for environmental recovery in a waste-based heterogeneous photocatalytic self-Fenton system.

Purification of acidic wastewater containing Cd(II) using a red mud-loess mixture: Column test, breakthrough curve, and speciation of Cd.

In this study, the safety of a red mud-loess mixture (RM-L) for the remediation of groundwater polluted by acid mine drainage (AMD) containing Cd(II) in mining areas was systematically analyzed and clarified. The effects of the initial concentration, flow rate, and packing height on the breakthrough performance and longevity of RM-L as a permeable reactive barrier (PRB) packing material were explored by column tests. The results show that the breakthrough time, saturation time, and adsorption capacity of Cd(II) in RM-L increased with decreasing initial concentration and flow rate, as well as increasing packing height. Moreover, RM-L had a long-term effective acid buffering capacity for acidic wastewater containing Cd(II). An increase in the packing height led to a longer longevity of the PRB than the theoretical value. In addition, the speciation of Cd on RM-L was dominated by carbonate form and iron-manganese oxide form. The surface of the RM-L particles evolved from a dense lamellar structure to small globular clusters after purifying the acidic wastewater containing Cd(II), due to the corrosion of H+ and the reoccupation and coverage by increasingly enriched adsorbates and precipitates of heavy metal ions.

A comprehensive investigation of the adsorption behaviour and mechanism of industrial waste sintering and bayer red muds for heavy metals.

The issue of heavy metal pollution is a critical global concern that requires urgent solution. However, conventional heavy metal adsorbents are too costly to be applied in large-scale engineering. In this study, adsorption behavior and mechanism of sintering red mud (RM-A) and bayer red mud (RM-B) for heavy metals were investigated to address the disposal of red mud as industrial waste and remediation of heavy metal pollution. Batch adsorption experiments were conducted to explore the adsorption performances of RM-A and RM-B under various conditions. Characterization of RM-A and RM-B before and after adsorption by XRD, FTIR and SEM-EDX was applied to investigate the specific adsorption behavior and mechanism. Adsorption experiments of both RM-A and RM-B fitted pseudo-second-order kinetic model and Langmuir isotherm model, with estimated maximum adsorption capacity of 21.96 and 25.19 mg/g for Cd2+, 21.47 and 26.06 mg/g for Cu2+ and 55.47 and 59.65 mg/g for Pb2+, respectively. Precipitation transformation of calcite was the primary adsorption mechanism for RM-A, whereas ion exchange of cancrinite, surface coordination compounds of hematite and minor precipitation transformation of calcite accounted for the adsorption mechanism for RM-B. Overall, RM-A and RM-B exhibited best adsorption performance for Pb2+, with RM-B showing greater adsorption capacity attributed to its higher specific surface area. This study compared the adsorption properties of RM-A and RM-B for the first time and demonstrated that both red muds can be effectively applied to remove heavy metals, thereby contributing to the sustainable industrial waste management and resourceful reuse.

Characterization and Applications of Red Mud, an Aluminum Industry Waste Material, in the Construction and Building Industries, as well as Catalysis.

The disposal of red mud (RM), a waste material generated by the aluminum industry, remains a global environmental concern because of its high alkalinity and smaller particle size, which have the potential to pollute air, soil, and water. Recently, efforts have been made to develop a strategy for reusing industrial byproducts, such as RM, and turning waste into value-added products. The use of RM as (i) a supplementary cementitious material for construction and building materials, such as cement, concrete, bricks, ceramics, and geopolymers, and (ii) a catalyst is discussed in this review. Furthermore, the physical, chemical, mineralogical, structural, and thermal properties of RM, as well as its environmental impact, are also discussed in this review. It is possible to conclude that using RM in catalysis, cement, and construction industries is the most efficient way to recycle this byproduct on a large scale. However, the low cementitious properties of RM can be attributed to a reduction in the fresh and mechanical properties of composites incorporating RM. On the other hand, RM can be used as an efficient active catalyst to synthesize organic molecules and reduce air pollution, which not only makes use of solid waste but also lowers the price of the catalyst. The review provides basic information on the characterization of RM and its suitability in various applications, paving the way for more advanced research on the sustainable disposal of RM waste. Future research perspectives on the utilization of RM are also addressed.

Functional biochar fabricated from red mud and walnut shell for phosphorus wastewater treatment: Role of minerals.

A novel functional biochar (BC) was prepared from industrial waste red mud (RM) and low-cost walnut shell by one facile-step pyrolysis method to adsorb phosphorus (P) in wastewater. The preparation conditions for RM-BC were optimized using Response Surface Methodology. The adsorption characteristics of P were investigated in batch mode experiments, while a variety of techniques were used to characterize RM-BC composites. The impact of key minerals (hematite, quartz, and calcite) in RM on the P removal efficiency of the RM-BC composite was studied. The results showed that RM-BC composite produced at 320 °C for 58 min, with a 1:1 mass ratio of walnut shell and RM, had a maximum P sorption capacity of 15.48 mg g-1, which was more than double that of the raw BC. The removal of P from water was found to be facilitated significantly by hematite, which forms Fe-O-P bonds, undergoes surface precipitation, and exchanges ligands. This research provides evidence for the effectiveness of RM-BC in treating P in water, laying the foundation for future scaling-up trials.