Structural Health Monitoring of Chemical Storage Tanks with Application of PZT Sensors.

Chemical pressure storage tanks are containers designed to store fluids at high pressures, i.e., their internal pressure is higher than the atmospheric pressure. They can come in various shapes and sizes, and may be fabricated from a variety of materials. As aggressive chemical agents stored under elevated pressures can cause significant damage to both people and the environment, it is essential to develop systems for the early damage detection and the monitoring of structural integrity of such vessels. The development of early damage detection and condition monitoring systems could also help to reduce the maintenance costs associated with periodic inspections of the structure and unforeseen operational breaks due to unmonitored damage development. It could also reduce the related environmental burden. In this paper, we consider a hybrid material composed of glass-fiber-reinforced polymers (GFRPs) and a polyethylene (PE) layer that is suitable for pressurized chemical storage tank manufacturing. GFRPs are used for the outer layer of the tank structure and provides the dominant part of the construction stiffness, while the PE layer is used for protection against the stored chemical medium. The considered damage scenarios include simulated cracks and an erosion of the inner PE layer, as these can be early signs of structural damage leading to the leakage of hazardous liquids, which could compromise safety and, possibly, harm the environment. For damage detection, PZT sensors were selected due to their widely recognized applicability for the purpose of structural health monitoring. For sensor installation, it was assumed that only the outer GFRP layer was available as otherwise sensors could be affected by the stored chemical agent. The main focus of this paper is to verify whether elastic waves excited by PZT sensors, which are installed on the outer GFRP layer, can penetrate the GFRP and PE interface and can be used to detect damage occurring in the inner PE layer. The efficiency of different signal characteristics used for structure evaluation is compared for various frequencies and durations of the excitation signal as well as feasibility of PZT sensor application for passive acquisition of acoustic emission signals is verified.

UV Sensor Based on Fiber Bragg Grating Covered with Graphene Oxide Embedded in Composite Materials.

Polymer-matrix composites degrade under the influence of UV radiation in the range of the 290-400 nm band. The degradation of polymer-matrix composites exposed to UV radiation is characterized by extensive aging of the epoxy matrix, resulting in deterioration of their mechanical properties. Glass fibers/epoxy resin composites were made by an out-of-autoclave method whereas a fiber optic sensor was placed between different layers of laminates. In our work, we used a fiber Bragg grating sensor covered with graphene oxide and embedded in a polymer matrix composite to monitor UV radiation intensity. Measurements of UV radiation may allow monitoring the aging process of individual components of the polymer composite. In order to estimate the number of microcracks of epoxy resin, microstructure observations were carried out using a scanning electron microscope.

Limonene Derivative of Spherosilicate as a Polylactide Modifier for Applications in 3D Printing Technology.

The first report of using limonene derivative of a spherosilicate as a modifier of polylactide used for 3D printing and injection moulding is presented. The paper presents the use of limonene-functionalized spherosilicate derivative as a functional additive. The study compared the material characteristics of polylactide modified with SS-Limonene (0.25-5.0% w/w) processed with traditional injection moulding and 3D printing (FFF, FDM). A significant improvement in the processing properties concerning rheology, inter-layer adhesion, and mechanical properties was achieved, which translated into the quality of the print and reduction of waste production. Moreover, the paper describes the elementary stages of thermal transformations of the obtained hybrid systems.

Characterization of polymer based nanocomposites with carbon nanotubes.

The paper concerns investigation of the processing methods influence on the electrical, thermal and mechanical properties of the polymer matrix nanocomposites with carbon nanotubes (CNTs) as a filler. The focus is put on the relation between microstructure and properties dependently on the parameters of mixing, epoxy matrix curing parameters, neat epoxy resin viscosity, carbon nanotubes modified with different functional groups, as well as carbon nanotubes weight fraction. Nanocomposites with the CNTs varied from 0.05 to 5 wt.% were obtained by dispersion methods such as: mechanical stirring, ultrasonication and combination both of them, as well as calendaring. Three epoxy resin systems were tested, varied in viscosity and curing temperature. Also CNTs nonmodified and modified with amino, carboxyl and hydroxyl groups were used. The choice of the best epoxy resin system and kind of CNTs for fabrication of conductive nanocomposites was done. The lower neat epoxy resin viscosity the better dispersion of CNTs can be achieved. The distribution of CNTs in the epoxy matrix was evaluated using high resolution scanning electron microscopy, supported by image analysis. Electrical conductivity, as well as thermal stability and thermodynamic properties of polymers filled with CNTs were determined. Activation energy of decomposition process was calculated from thermogravimetric curves by Flynn-Wall-Ozawa method. The deterioration of thermal stability was obtained, while mechanical properties increase with the CNTs weight fraction growth up to 0.1%. Calendaring was found as the best method of CNTs dispersion in the polymer matrix.

Mechanical recycling of CFRPs based on thermoplastic acrylic resin with the addition of carbon nanotubes.

Carbon fibre-reinforced polymers (CFRPs) are commonly used in aviation, automotive and renewable energy markets, which are constantly growing. Increasing the production of composite parts leads to increased waste production and a future increase in end-of-life components. To improve the recyclability of CFRPs, new materials that fit in with the idea of a circular economy should be used as a composite matrix. One such material is a commercially available thermoplastic liquid resin, Elium® (Arkema, France). In this work, the authors investigated how the mechanical recycling process affects the properties of thermoplastic-based carbon fibre composites. CFRPs with neat Elium® resin and resin modified with 0.02 wt.% single-walled carbon nanotubes or 0.02 wt.% multi-walled carbon nanotubes were manufactured using the resin infusion process. Afterwards, prepared laminates were mechanically ground, and a new set of composites was manufactured by thermopressing. The microstructure, mechanical, thermal and electrical properties were investigated for both sets of composites. The results showed that mechanical grinding and thermopressing processes lead to a significant increase in the electrical conductivity of composites. Additionally, a sharp decrease in all mechanical properties was observed.

Nanocomposites Based on Thermoplastic Acrylic Resin with the Addition of Chemically Modified Multi-Walled Carbon Nanotubes.

The main goal of this work was an improvement in the mechanical and electrical properties of acrylic resin-based nanocomposites filled with chemically modified carbon nanotubes. For this purpose, the surface functionalization of multi-walled carbon nanotubes (MWCNTs) was carried out by means of aryl groups grafting via the diazotization reaction with selected aniline derivatives, and then nanocomposites based on ELIUM® resin were fabricated. FT-IR analysis confirmed the effectiveness of the carried-out chemical surface modification of MWCNTs as new bands on FT-IR spectra appeared in the measurements. TEM observations showed that carbon nanotube fragmentation did not occur during the modifications. According to the results from Raman spectroscopy, the least defective carbon nanotube structure was obtained for aniline modification. Transmission light microscopy analysis showed that the neat MWCNTs agglomerate strongly, while the proposed modifications improved their dispersion significantly. Viscosity tests confirmed, that as the nanofiller concentration increases, the viscosity of the mixture increases. The mixture with the highest dispersion of nanoparticles exhibited the most viscous behaviour. Finally, an enhancement in impact resistance and electrical conductivity was obtained for nanocomposites containing modified MWCNTs.

Introduction of SWCNTs as a Method of Improvement of Electrical and Mechanical Properties of CFRPs Based on Thermoplastic Acrylic Resin.

The aim of this research was to improve the electrical and mechanical properties of carbon-fibre-reinforced polymers (CFRP) based on thermoplastic acrylic resin ELIUM®, by introducing single-walled carbon nanotubes (SWCNTs) into their structure. The laminates were fabricated using the infusion technique of infiltrating the carbon fabric with the mixture of acrylic resin and SWCNTs. The addition of SWCNTs improved the electrical conductivity through the thickness of the laminate by several times compared to the laminate without modification. No defects or voids were observed in the structure of the fabricated nanocomposites. The introduction of SWCNTs into the CFRP structure increased the Young's modulus, interlaminar shear strength and impact resistance. DMA analysis showed almost no change in the glass transition temperature of the fabricated SWCNT/CFRP nanocomposites compared to the reference laminate.

The Antifungal Fibers of Polyamide 12 Containing Silver and Metal Oxides.

The textile market is a vast industry that utilizes antimicrobial polymeric materials, including various types of fabrics, for medical and personal protection applications. Therefore, this study focused on examining four types of antimicrobial fillers, namely, metal oxides (zinc, titanium, copper) and nanosilver, as fillers in Polyamide 12 fibers. These fillers can be applied in the knitting or weaving processes to obtain woven polymeric fabrics for medical applications. The production of the fibers in this study involved a two-step approach: twin-screw extrusion and melt spinning. The resulting fibers were then characterized for their thermal properties (TGA, DSC), mechanical performance (tensile test, DMA), and antifungal activity. The findings of the study indicated that all of the fibers modified with fillers kill Candida albicans. However, the fibers containing a combination of metal oxides and silver showed significantly higher antifungal activity (reduction rate % R = 86) compared to the fibers with only a mixture of metal oxides (% R = 21). Furthermore, the inclusion of metal oxides and nanosilver in the Polyamide 12 matrix hindered the formation of the crystal phase and decreased slightly the thermal stability and mechanical properties, especially for the composites with nanosilver. It was attributed to their worse dispersion and the presence of agglomerates.

Hydro- and Icephobic Properties and Durability of Epoxy Gelcoat Modified with Double-Functionalized Polysiloxanes.

Anti-icing coatings have provided a very good alternative to current, uneconomic, active deicing methods, and their use would bring a number of significant benefits to many industries, such as aviation and energy. Some of the most promising icephobic surfaces are those with hydrophobic properties. However, the relationship between hydrophobicity and low ice adhesion is not yet clearly defined. In this work, chemical modification of an epoxy gelcoat with chemical modifiers from the group of double organofunctionalized polysiloxanes (generally called multifunctionalized organosilicon compounds (MFSCs)) was applied. The anti-icing properties of manufactured coatings were determined by means of measurements of shear strength between the ice layer and the modified surface, conducted using a tensile machine. In the work, tests were also performed on the roughness, wettability, and durability of the properties in an aging chamber. It was found that the performed modifications of the coating's chemical composition by the addition of polysiloxanes enabled us to reduce ice adhesion by 51% and to increase the water contact angle by 14% in comparison to the neat gelcoat. A reduction in ice adhesion was also observed with the increasing water contact angle and with decreasing surface roughness. In addition, only one modification recorded an increase in ice adhesion after exposure in the aging chamber.

Electrically Conductive Adhesive Based on Thermoplastic Hot Melt Copolyamide and Multi-Walled Carbon Nanotubes.

For the bonding of the lightweight composite parts, it is desired to apply electrically conductive adhesive to maintain the ability to shield electromagnetic interference. Among various solvent-based adhesives, there is a new group of thermoplastic hot melt adhesives that are easy to use, solidify quickly, and are environment-friendly. To make them electrically conductive, a copolyamide-based hot melt adhesive was mixed with 5 and 10 wt% of carbon nanotubes using a melt-blending process. Well-dispersed nanotubes, observed by a high-resolution scanning microscope, led to the formation of a percolated network at both concentrations. It resulted in the electrical conductivity of 3.38 S/m achieved for 10 wt% with a bonding strength of 4.8 MPa examined by a lap shear test. Compared to neat copolyamide, Young's modulus increased up to 0.6 GPa and tensile strength up to 30.4 MPa. The carbon nanotubes improved the thermal stability of 20 °C and shifted the glass transition of 10 °C to a higher value. The very low viscosity of the neat adhesive increased about 5-6 orders of magnitude at both concentrations, even at elevated temperatures. With a simultaneous growth in storage and loss modulus this indicates the strong interactions between polymer and carbon nanotubes.

Analysis of the Impact Resistance of Toecaps by the Finite Element Method: Preliminary Studies.

A key property in the manufacture of toecaps for protective footwear is resistance to impacts, deformations, and cracking, as the resulting defects may lead to serious workplace accidents involving the lower extremities. The present paper proposes a new approach to qualitative verification of toecap design based on numerical simulations of impact tests. Computational experiments were conducted for toecaps made from different materials (AISI 10450, S235, S355 and A36 steels, as well as Lexan polycarbonate) and characterized by different geometries, which were recreated by 3D scanning. The impact resistance of the toecaps was analyzed using a numerical model simulating an experimental impact test. The results were used to determine the location of critical stresses and to plot equivalent stress maps for the studied toecaps. The finite element analysis of the impact tests was carried out with an explicit elastoplastic finite element code: ANSYS (Ansys, Inc., Canonsburg, PA, USA) with the Explicit Dynamics module of the Workbench solver. The presented analysis of the impact resistance of toecaps by the finite element method for impact simulation may be used to optimize the spatial geometry of toecaps and to verify the construction of toecaps and the material deformations that may occur. In addition, it could eliminate unsuitable materials that are likely to undergo dangerous deformations, and draw attention to the deformation caused by the impact of the toecaps used in footwear in the working environment.

Influence of Fabrication Method and Surface Modification of Alumina Ceramic on the Microstructure and Mechanical Properties of Ceramic-Elastomer Interpenetrating Phase Composites (IPCs).

The paper presents experimental results of the work conducted to improve the adhesion between alumina ceramics and urea-urethane elastomer in the interpenetrating phase composites (IPCs), in which these two phases are interpenetrating three-dimensionally and topologically throughout the microstructure. Measurements of the contact angle, surface roughness, and shear tests were used to evaluate the effectivity and select the quantity of a silane coupling agent and the ceramic fabrication method. The tests were conducted using samples of dense alumina ceramic obtained by three- or four-step methods. In the four-step process, hot isostatic pressing (HIP) was applied additionally. As a result of the coupling agent coat and HIP application, the ceramic substrate wettability by the elastomer was improved. The water contact angle was reduced from 80 to 60%. In the next step, porous ceramic preforms were fabricated using HIP sintering and a solution of silane coupling agent treated their surface. The composites were produced using vacuum-pressure infiltration of porous alumina ceramics by urea-urethane elastomer in liquid form. The influence of the coupling agent application on the microstructure and mechanical properties of the composites was estimated. The microstructure of the composites was identified using SEM microscopy and X-ray tomography. As a result of using the coupling agent, residual porosity decreased from 7 to 2%, and compressive strength, as well as stress at a plateau, increased by more than 20%, from 25 to 33 MPa and from 15 to 24 MPa, respectively, for the composites fabricated by infiltration ceramic preforms with 40% of porosity.

The Use of Carbon Fibers Recovered by Pyrolysis from End-of-Life Wind Turbine Blades in Epoxy-Based Composite Panels.

This work is devoted to evaluating the effectiveness of the recovery of carbon fibers from end-of-life wind turbine blades in the pyrolysis process, and the use of those fibers in the production of flat composite panels. The recovery of carbon fibers from wind turbine blades uses a pyrolysis process at 500-600 °C in a non-oxidizing atmosphere, in such a way that makes it possible to preserve the shape and dimensions of the fibers. Using recycled carbon fibers, flat CFRP sheets with epoxy resin matrix were produced by pressing. Seven different series of samples were tested, which differed in fiber length, fiber orientation, and pressure holding time. The results obtained on the recycled fibers were compared to the original carbon fibers, cut to corresponding lengths. Additionally, one of the series was reinforced with a biaxial fabric. The most favorable pressing parameters are empirically found to be pre-pressing 2 MPa (10 min), and further pressing at a pressure of 7 MPa until the resin completely cross-linked (about 120 min). A number of tests were carried out to demonstrate the usefulness of pyrolytic fibers, including tensile strength of carbon fibers, bending strength, SEM observations, FT-IR, and Raman spectroscopy. The tests carried out on the carbon fibers show that the pyrolysis process used leaves about 2% of the matrix on the surface of the fiber, and the tensile strength of the fibers drops by about 20% compared to the new carbon fibers. The research results show that the use of the recycled carbon fibers in the production of flat composite plates is reliable, and their mechanical properties do not differ significantly from plates made of corresponding original carbon fibers. Composite panels with the pyrolytic fibers (274 MPa) show up to a 35% higher flexural strength than similarly produced panels with the original new carbon fibers (203 MPa), which means that the panels can be used in the production of elements for footbridges, bridges, pipelines, or structural elements of buildings and roofing.

Poly(lactic acid) Matrix Reinforced with Diatomaceous Earth.

The poly(lactic acid) (PLA) biodegradable polymer, as well as natural, siliceous reinforcement in the form of diatomaceous earth, fit perfectly into the circular economy trend. In this study, various kinds of commercial PLA have been reinforced with diatomaceous earth (DE) to prepare biodegradable composites via the extrusion process. The structure of the manufactured composites as well as adhesion between the matrix and the filler were investigated using scanning electron microscopy (SEM). Differential scanning calorimetry (DSC) analyses were carried out to determine crystallinity of PLA matrix as function of DE additions. Additionally, the effect of the ceramic-based reinforcement on the mechanical properties (Young's modulus, elongation to failure, ultimate tensile strength) of PLA has been investigated. The results are discussed in terms of possible applications of PLA + DE composites.

The Composites of Polyamide 12 and Metal Oxides with High Antimicrobial Activity.

The lack of resistance of plastic objects to various pathogens and their increasing activity in our daily life have made researchers develop polymeric materials with biocidal properties. Hence, this paper describes the thermoplastic composites of Polyamide 12 mixed with 1-5 wt % of the nanoparticles of zinc, copper, and titanium oxides prepared by a twin-screw extrusion process and injection moulding. A satisfactory biocidal activity of polyamide 12 nanocomposites was obtained thanks to homogenously dispersed metal oxides in the polymer matrix and the wettability of the metal oxides by PA12. At 4 wt % of the metal oxides, the contact angles were the lowest and it resulted in obtaining the highest reduction rate of the Escherichia coli (87%), Candida albicans (53%), and Herpes simplex 1 (90%). The interactions of the nanocomposites with the fibroblasts show early apoptosis (11.85-27.79%), late apoptosis (0.81-5.04%), and necrosis (0.18-0.31%), which confirms the lack of toxicity of used metal oxides. Moreover, the used oxides affect slightly the thermal and rheological properties of PA12, which was determined by oscillatory rheology, thermogravimetric analysis, and differential scanning calorimetry.

The Effect of Manufacture Process on Mechanical Properties and Burning Behavior of Epoxy-Based Hybrid Composites.

The production of hybrid layered composites allows comprehensive modification of their properties and adaptation to the final expectations. Different methods, such as hand lay-up, vacuum bagging, and resin infusion were applied to manufacture the hybrid composites. In turn, fabrics used for manufacturing composites were made of glass (G), aramid (A), carbon (C), basalt (B), and flax (F) fibers. Flexural, puncture impact behavior, and cone calorimetry tests were applied to establish the effect of the manufacturing method and the fabrics layout on the mechanical and fire behavior of epoxy-based laminates. The lowest flammability and smoke emission were noted for composites made by vacuum bagging (approximately 40% lower values of total smoke release compared with composites made by the hand lay-up method). It was demonstrated that multi-layer hybrid composites made by vacuum bagging might enhance the fire safety levels and simultaneously maintain high mechanical properties designed for, e.g., the railway and automotive industries.

The Influence of the Microstructure of Ceramic-Elastomer Composites on Their Energy Absorption Capability.

The paper presents the experimental results of static and dynamic compressive tests conducted on ceramic-elastomer composites. The alumina ceramic preforms were fabricated by the four-step method: ceramic mixture preparation, consolidation under pressure, presintering, and sintering under pressure, respectively. To obtain ceramic preforms with a similar volume fraction of open pores, but with different pore sizes, alumina powder with different particle size and a ceramic binder were used, as well as pore-forming agents that were evenly distributed throughout the volume of the molding mass. The composites were obtained using vacuum pressure infiltration of porous alumina ceramic by urea-urethane elastomer in liquid form. As a result, the obtained composites were characterized by two phases that interpenetrated three-dimensionally and topologically throughout the microstructure. The microstructure of the ceramic preforms was revealed by X-ray tomography, which indicated that the alumina preforms had similar porosity of approximately 40% vol. but different pore diameter in the range of 6 to 34 µm. After composite fabrication, image analysis was carried out. Due to the microstructure of the ceramic preforms, the composites differed in the specific surface fraction of the interphase boundaries (Sv). The highest value of the Sv parameter was achieved for composite fabricated by infiltration method of using ceramic preform with the smallest pore size. Static and dynamic tests were carried out using different strain rate: 1.4·10-3, 7·10-2, 1.4·10-1, and 3·103 s-1. Compressive strength, stress at plateau zone, and absorbed energy were determined. It was found that the ceramic-elastomer composites' ability to absorb energy depended on the specific surface fraction of the interphase boundaries and achieved a value between 15.3 MJ/m3 in static test and 51.1 MJ/m3 for dynamic strain rate.

An Experimental Study of Possible Post-War Ferronickel Slag Waste Disposal in Szklary (Lower Silesian, Poland) as Partial Aggregate Substitute in Concrete: Characterization of Physical, Mechanical, and Thermal Properties.

Aggregates derived from waste, due to the growing awareness of global warming, are more and more often used in the concrete production process. This way, their disposal not only reduces the pollution of the Earth but also lowers the consumption of natural aggregates, which are limited. One of the new "eco" aggregates may be a ferronickel slag waste (FNSW), which was generated in post-war metallurgical processes and stored in Szklary (Lower Silesian, Poland). In order to determine the possibility of using ferronickel slag waste aggregate (FNSWA) in the concrete production process, new concrete mixtures were designed and tested. Physical properties (cone slump, air content, pH, and density), mechanical properties (compressive strength, flexural strength, and tensile strength), and thermal properties (thermal conductivity) were assessed for all new laboratory recipes. Moreover, the modulus of elasticity and Poisson's ratio were determined. This study includes five different contents of FNSWA in the amount of 5%, 10%, 15%, 20%, and 25% of the mass of natural aggregate as its partial substitute. The final results were compared to the base sample (BS) containing 100% natural aggregate, which was granite.

Fibers of Thermoplastic Copolyamides with Carbon Nanotubes for Electromagnetic Shielding Applications.

Polymer composites containing carbon nanofillers are extensively developed for electromagnetic shielding applications, where lightweight and flexible materials are required. One example of the microwave absorbers can be thermoplastic fibers fabricated from copolyamide hot melt adhesives and 7 wt% of multi-walled carbon nanotubes, as presented in this paper. A broadband dielectric spectroscopy confirmed that the addition of carbon nanotubes significantly increased microwave electrical properties of the thin (diameter about 100 µm) thermoplastic fibers. Moreover, the dielectric properties are improved for the thicker fibers, and they are almost stable at the frequency range 26-40 GHz and not dependent on the temperature. The variances in the dielectric properties of the fibers are associated with the degree of orientation of carbon nanotubes and the presence of bundles, which were examined using a high-resolution scanning microscope. Analyzing the mechanical properties of the nanocomposite fibers, as an effect of the carbon nanotubes addition, an improvement in the stiffness of the fibers was observed, together with a decrease in the fibers' elongation and tensile strength.

Effect of Strain on Heating Characteristics of Silicone/CNT Composites.

In this work, silicone/carbon nanotube (CNT) composites were produced using a spread coating process, followed by morphological investigations and determination of their electrical properties and heating behaviour through the application of electric potential. Composites containing varying amounts of CNT (1-7%) were investigated for their thermal behaviour with the use of an IR camera. Subsequently, thermal behaviour and electrical properties were measured when the samples were stretched (up to 20%). With the 7% CNT composites, which had a conductivity of 106 S/m, it was possible to achieve a temperature of 155 °C at a relatively low voltage of 23 V. For high CNT contents, when the potential was controlled in such a way as to maintain the temperature well below 100 °C, the temperature remained almost constant at all levels of strain investigated. At higher potentials yielding temperatures around 100 °C and above, stretching had a drastic effect on temperature. These results are critical for designing composites for dynamic applications requiring a material whose properties remain stable under strain.