Enhanced nano-aerosol loading performance of multilayer PVDF nanofiber electret filters.

Aerosol loading behavior of PVDF nanofiber electret filters using neutrally charged nano- and submicron aerosols was investigated experimentally for the first time. The loading behavior include variations of filtration efficiency and pressure drop and distribution of deposited aerosols in the filters all having the same fiber basis weight (3.060 gsm). Through the filtration efficiency variations of uncharged/charged, single-/multi-layer filters with aerosol loading, it was observed that mechanical PVDF filters had continuously increasing filtration efficiency, while PVDF electret filters had initially decreasing and subsequently increasing filtration efficiency until reaching 100% due to diminishing electrostatic effect and enhancing mechanical effect. By combining the pressure drop evolution of different filters during aerosol loading and detailed SEM images of the loaded filters, we have demonstrated that multilayer PVDF filters, especially the electret ones, could significantly slow down the pace of filter clogging (skin effect) and increase significantly the aerosol holding capacity during depth filtration. Generally, the multilayer nanofiber filters received the most aerosol deposit during depth filtration, whereas the single-layer nanofiber filters with the same basis weight of fibers received the most deposit during cake filtration. The multilayer nanofiber filters had approximately 70% aerosol deposit in the filter during depth filtration fully utilizing the full filter thickness, especially for the electret filters that had charged fibers, and only 30% deposit in the cake. On the contrary, the single-layer uncharged/charged nanofiber filters were exactly the reverse due to persistency of the skin effect with only 30% deposit in the filter mostly located in the upstream layer, yet 70% deposit in the cake. During depth filtration, the pressure drop per added mass deposit for the multilayer electret filter was very low at 11 Pa gsm-1, which was at least twice below any other nanofiber filters. This was all attributed to the uniform capture of aerosols by electrostatic effect across the entire filter depth from the upstream to downstream layers of the multilayer electret filter. The above conclusion was confirmed by the detailed SEM images taken across the different filter layers for the multilayer filter configuration. The 4-layer electret nanofiber filter with a 3.060-gsm basis weight has 4 times more aerosol holding capacity than the single uncharged/charged nanofiber filter with the same fiber basis weight in depth filtration. Based on the standpoint of highest efficiency and capacity with maximum pressure drop 800 Pa imposed on the filtration operation, the 4-layer nanofiber electret was the best among all 4 filters. It had 52% more aerosol holding capacity than the single layer uncharged nanofiber filter and 38% more capacity than the charged single-layer and the uncharged multilayer nanofiber filters. The multilayer PVDF electret filters have excellent filtration performance for long-term aerosol filtration and also great potential applications in the fields of personal health care and environmental protection.

Electrostatic charged nanofiber filter for filtering airborne novel coronavirus (COVID-19) and nano-aerosols.

The World Health Organization declared the novel coronavirus (COVID-19) outbreak as a pandemic on March 12, 2020. Within four months since outbreak in December 2019, over 2.6 million people have been infected across 210 countries around the globe with over 180,000 deaths. COVID-19 has a size of 60-140 nm with mean size of 100 nm (i.e. nano-aerosol). The virus can be airborne by attaching to human secretion (fine particles, nasal/saliva droplets) of infected person or suspended fine particulates in air. While NIOSH has standardized N95, N99 and N100 respirators set at 300-nm aerosol, to-date there is no filter standards, nor special filter technologies, tailored for capturing airborne viruses and 100-nm nano-aerosols. The latter also are present in high number concentration in atmospheric pollutants. This study addresses developing novel charged PVDF nanofiber filter technology to effectively capture the fast-spreading, deadly airborne coronavirus, especially COVID-19, with our target aerosol size set at 100 nm (nano-aerosol), and not 300 nm. The virus and its attached aerosol were simulated by sodium chloride aerosols, 50-500 nm, generated from sub-micron aerosol generator. PVDF nanofibers, which were uniform in diameter, straight and bead-free, were produced with average fiber diameters 84, 191, 349 and 525 nm, respectively, with excellent morphology. The fibers were subsequently electrostatically charged by corona discharge. The amounts of charged fibers in a filter were increased to achieve high efficiency of 90% for the virus filter but the electrical interference between neighbouring fibers resulted in progressively marginal increase in efficiency yet much higher pressure drop across the filter. The quality factor which measured the efficiency-to-pressure-drop kept decreasing. By redistributing the fibers in the filter into several modules with lower fiber packing density, with each module separated by a permeable, electrical-insulator material, the electrical interference between neighboring charged fibers was reduced, if not fully mitigated. Also, the additional scrim materials introduced macropores into the filter together with lower fiber packing density in each module both further reduced the airflow resistance. With this approach, the quality factor can maintain relatively constant with increasing fiber amounts to achieve high filter efficiency. The optimal amounts of fiber in each module depended on the diameter of fibers in the module. Small fiber diameter that has already high performance required small amounts of fibers per module. In contrast, large diameter fiber required larger amounts of fibers per module to compensate for the poorer performance provided it did not incur significantly additional pressure drop. This approach was applied to develop four new nanofiber filters tailored for capturing 100-nm airborne COVID-19 to achieve over 90% efficiency with pressure drop not to exceed 30 Pa (3.1 mm water). One filter developed meeting the 90% efficiency has ultralow pressure drop of only 18 Pa (1.9 mm water) while another filter meeting the 30 Pa limit has high efficiency reaching 94%. These optimized filters based on rigorous engineering approach provide the badly needed technology for protecting the general public from the deadly airborne COVID-19 and other viruses, as well as nano-aerosols from air pollution which lead to undesirable chronic diseases.

Charged PVDF multilayer nanofiber filter in filtering simulated airborne novel coronavirus (COVID-19) using ambient nano-aerosols.

The novel coronavirus (COVID-19), average size 100 nm, can be aerosolized by cough, sneeze, speech and breath of infected persons. The airborne carrier for the COVID-19 can be tiny droplets and particulates from infected person, fine suspended mists (humidity) in air, or ambient aerosols in air. To-date, unfortunately there are no test standards for nano-aerosols (≤100 nm). A goal in our study is to develop air filters (e.g. respirator, facemask, ventilator, medical breathing filter/system) with 90% capture on 100-nm airborne COVID-19 with pressure drop of less than 30 Pa (3.1 mm water). There are two challenges. First, this airborne bio-nanoaerosol (combined virus and carrier) is amorphous unlike cubic NaCl crystals. Second, unlike standard laboratory tests on NaCl and test oil (DOP) droplets, these polydispersed aerosols all challenge the filter simultaneously and they are of different sizes and can interact among themselves complicating the filtration process. For the first time, we have studied these two effects using ambient aerosols (simulating the bio-nanoaerosols of coronavirus plus carrier of different shapes and sizes) to challenge electrostatically charged multilayer/multimodule nanofiber filters. This problem is fundamentally complicated due to mechanical and electrostatic interactions among aerosols of different sizes with induced charges of different magnitudes. The test filters were arranged in 2, 4, and 6 multiple-modules stack-up with each module having 0.765 g/m2 of charged PVDF nanofibers (mean diameter 525 ± 191 nm). This configuration minimized electrical interference among neighboring charged nanofibers and reduced flow resistance in the filter. For ambient aerosol size>80 nm (applicable to the smallest COVID-19), the electrostatic effect contributes 100-180% more efficiency to the existing mechanical efficiency (due to diffusion and interception) depending on the number of modules in the filter. By stacking-up modules to increase fiber basis weight in the filter, a 6-layer charged nanofiber filter achieved 88%, 88% and 96% filtration efficiency for, respectively, 55-nm, 100-nm and 300-nm ambient aerosol. This is very close to attaining our set goal of 90%-efficiency on the 100-nm ambient aerosol. The pressure drop for the 6-layer nanofiber filter was only 26 Pa (2.65 mm water column) which was below our limit of 30 Pa (3.1 mm water). For the test multi-module filters, a high 'quality factor' (efficiency-to-pressure-drop ratio) of about 0.1 to 0.13 Pa-1 can be consistently maintained, which was far better than conventional filters. Using the same PVDF 6-layer charged nanofiber filter, laboratory tests results using monodispersed NaCl aerosols of 50, 100, and 300 nm yielded filtration efficiency, respectively, 92%, 94% and 98% (qualified for 'N98 standard') with same pressure drop of 26 Pa. The 2-6% discrepancy in efficiency for the NaCl aerosols was primarily attributed to the absence of interaction among aerosols of different sizes using monodispersed NaCl aerosols in the laboratory. This discrepancy can be further reduced with increasing number of modules in the filter and for larger 300-nm aerosol. The 6-layer charged nanofiber filter was qualified as a 'N98 respirator' (98% capture efficiency for 300-nm NaCl aerosols) but with pressure drop of only 2.65-mm water which was 1/10 below conventional N95 with 25-mm (exhaling) to 35-mm (inhaling) water column! The 6-layer charged PVDF nanofiber filter provides good personal protection against airborne COVID-19 virus and nano-aerosols from pollution based on the N98 standard, yet it is at least 10X more breathable than a conventional N95 respirator.

Skin layer in cyclic loading-cleaning of a nanofiber filter in filtering nano-aerosols.

Nano-aerosols from viruses to virgin pollutant particulates from combustion, 100 nm or smaller, are harmful to our health as they penetrate readily into our body causing various diseases. Nanofiber filter can capture effectively these nano-aerosols. However, over time the pressure drop increases dramatically and cleaning of the filter by backpulse/backblow is essential for filter reuse. The cyclic loading-and-cleaning of a nanofiber filter has been investigated for the first time experimentally and theoretically. The "skin" layer, a thin region upstream of the nanofiber filter, plays a pivoting role in controlling the pressure drop excursion of the filter. We model the skin layer to be made up of numerous fine capillaries and examine how continuous aerosols deposited in the capillaries affect rapid rise in pressure drop followed by bridging of aerosols across the capillary openings leading to more bridging and ultimately formation of cake on top of the bridges and filter surface. We have been able to describe the deposition of aerosols in the capillary pores for depth filtration, the deposition of aerosols in the cake (surface filtration), and the intermediate bridging regime between these two. We can depict the complete pressure drop excursion including the S-shaped curve behavior from depth filtration transiting to surface filtration for a filter with severe skin effect. Our prediction matches extremely well with the 6 cycles of loading/cleaning on a 280-nm nanofiber filter subject to challenging nano-aerosols, 50-400 nm. During cyclic loading and cleaning, the porosity and permeability in the skin layer for our experiment drop to 68% and 11-21% of their original values, respectively, and the effective pore diameter also drops from 1.2 to 0.6 µm.

Experimental investigation of backpulse and backblow cleaning of nanofiber filter loaded with nano-aerosols.

Nanofibrous filter have been proven effective to remove nano-aerosols with size less than 100 nm. Cleaning is required after long-term use; however, very little has been published on the subject. An experimental investigation has been launched to determine backpulse, backblow and combined backpulse-backblow on cleaning of a loaded nanofiber filter. Nylon 6 nanofiber filters were loaded with polydispersed NaCl particles, 60% < 100 nm and 90% < 160 nm, generated from an aerosol generator. Air jets in form of backpulse, backblow and their combined mode were used to clean a loaded filter. During cleaning, the filter cake was removed first for which the pressure drop across the loaded filter decreased rapidly, followed by loosely attached aerosols in the filter being removed with finite pressure drop reduction at a reasonable rate, ending in the final stage for which much lesser aerosols were being removed. Ultimately, the filter reached a residual pressure drop which was higher than that of the initial clean filter indicating residual aerosols were trapped both in the cake heel and filter. Backpulse has been found to be more effective in removing the cake from the filter surface, whereas backblow provides an added advantage of removing by convection of the detached aerosols away from the filter preventing recapture. The synergistic combination of backpulse-backblow provides the best cleaning performance of a nanofibrous filter loaded with nano-aerosols.

Cell culture using centrifugal microfluidic platform with demonstration on Pichia pastoris.

This paper discusses the vortical flow, mixing and cell culture of Pichia pastoris using a centrifugal microfluidic (CM) chamber. The resultant "spiral toroidal vortex" in the chamber is made up of a primary vortex induced from inertial acceleration/deceleration of the chamber superposed by a secondary toroidal vortex due to Coriolis acceleration acting on the primary vortex. A validated numerical fluid-flow model with minimized numerical diffusion effect has been developed to investigate the flow and consequently mixing of two-color liquids through cyclic constant acceleration-and-deceleration in the same rotation direction until homogeneous mixing of the two liquids in the CM chamber has been established. The specific mixing time is found to improve with increase in acceleration/deceleration and angular span of the chamber. An experimental CM platform with three cell-culture chambers of different angular spans has been built and Pichia pastoris cell culture has been successfully demonstrated. Cell growth can be monitored over time on the extracted samples by measuring the optical density at 600-nm wave-length. Comparing with conventional cell culture, Pichia pastoris cultured on CM platform exhibits a very short lag (cell preparation/budding) phase prior to the log phase (cell growth). While it takes 8 to 12 h for the conventional shake flask in the lag phase, it takes only 2 h for the CM platform irrespective of initial cell concentration (8.1 × 10(4) to 8.1 × 10(5)/ml), acceleration/deceleration (10 to 32/s(2)) and angular span of the culture chamber (π/12 to π/4), representing significant time reduction. This is largely attributed to better growth conditions due to enhanced mixing and appropriate shear-stress stimulation from the efficient spiral toroidal vortex.

Introduction of Graphene Nanofibers into the Perovskite Layer of Perovskite Solar Cells.

Although the application of graphene-derived nanomaterials in the electron transport layer (ETL), hole transport layer (HTL), or top electrode of perovskite solar cells (PSCs) has been thoroughly studied, the effects of inserting such materials into the perovskite layer of PSCs is not well understood. In this study, pristine graphene nanofibers were introduced into the perovskite layer of PSCs for the first time. The quality of the electrospun graphene nanofibers was optimized by controlled centrifugation of graphene sheets in the precursor suspension. Under optimized conditions, the device power conversion efficiency increased from 17.51 % without graphene to 19.83 % with graphene nanofibers, representing a 13 % increase. The introduction of graphene nanofibers into the perovskite layer led to a dramatic increase in the grain size of the perovskite layer to over 2 µm, owing to improved nucleation and crystallization at the nanofiber interface, which led to much higher FF and Jsc values. The significant increases in Jsc and Voc are attributed to the improved charge-transport properties of the graphene nanofibers with superb charge conductivity introduced into the perovskite layer. The latter was independently verified by the measured electron transport time. The stability of the device was also improved. In summary, an effective approach has been developed to improve the performance of PSCs by using pure graphene nanofibers for the first time.

Numerical Investigation of Cell Encapsulation for Multiplexing Diagnostic Assays Using Novel Centrifugal Microfluidic Emulsification and Separation Platform.

In the present paper, we report a novel centrifugal microfluidic platform for emulsification and separation. Our design enables encapsulation and incubation of multiple types of cells by droplets, which can be generated at controlled high rotation speed modifying the transition between dripping-to-jetting regimes. The droplets can be separated from continuous phase using facile bifurcated junction design. A three dimensional (3D) model was established to investigate the formation and sedimentation of droplets using the centrifugal microfluidic platform by computational fluid dynamics (CFD). The simulation results were compared to the reported experiments in terms of droplet shape and size to validate the accuracy of the model. The influence of the grid resolution was investigated and quantified. The physics associated with droplet formation and sedimentation is governed by the Bond number and Rossby number, respectively. Our investigation provides insight into the design criteria that can be used to establish centrifugal microfluidic platforms tailored to potential applications, such as multiplexing diagnostic assays, due to the unique capabilities of the device in handling multiple types of cells and biosamples with high throughput. This work can inspire new development of cell encapsulation and separation applications by centrifugal microfluidic technology.

Lead Iodide Thin Film Crystallization Control for High-Performance and Stable Solution-Processed Perovskite Solar Cells.

PbI2 thin film crystallization control is a prerequisite of high-quality perovskite thin film for sequentially solution-processed perovskite solar cells. An efficient and simple method has been developed by adding HCl to improve perovskite thin film quality, and an efficiency of 15.2% is obtained. This approach improves coverage, uniformity, and stability of pervoskite thin film.

Thermal assisted oxygen annealing for high efficiency planar CH3NH3PbI3 perovskite solar cells.

We report investigations on the influences of post-deposition treatments on the performance of solution-processed methylammonium lead triiodide (CH3NH3PbI3)-based planar solar cells. The prepared films were stored in pure N2 at room temperature or annealed in pure O2 at room temperature, 45°C, 65°C and 85°C for 12 hours prior to the deposition of the metal electrodes. It is found that annealing in O2 leads to substantial increase in the power conversion efficiencies (PCEs) of the devices. Furthermore, strong dependence on the annealing temperature for the PCEs of the devices suggests that a thermally activated process may underlie the observed phenomenon. It is believed that the annealing process may facilitate the diffusion of O2 into the spiro-MeOTAD for inducing p-doping of the hole transport material. Furthermore, the process can result in lowering the localized state density at the grain boundaries as well as the bulk of perovskite. Utilizing thermal assisted O2 annealing, high efficiency devices with good reproducibility were attained. A PCE of 15.4% with an open circuit voltage (VOC) 1.04 V, short circuit current density (JSC) 23 mA/cm(2), and fill factor 0.64 had been achieved for our champion device.

Electrospun TiO2 nanorods with carbon nanotubes for efficient electron collection in dye-sensitized solar cells.

A high power conversion efficiency of 10.24% can be obtained in a dye-sensitized solar cell by incorporating multiwall carbon nanotubes inside a TiO2 nanorod photoanode. The multiwall carbon nanotubes in the nanorod can effectively collect and transport photogenerated electrons reducing the recombination as well as improving efficiency of the device.

Improvement in light harvesting in a dye sensitized solar cell based on cascade charge transfer.

Dye sensitized solar cells (DSSCs) offer the potential of being low-cost, high-efficiency photovoltaic devices. However, the power conversion efficiency is limited as they cannot utilize all photons of the visible solar spectrum. A novel design of a core-shell photoanode is presented herein where a thin shell of infrared dye is deposited over the core of a sensitized TiO2 nanofiber. Specifically, a ruthenium based dye (N719) sensitized TiO2 nanofiber is wrapped by a thin shell of copper phthalocyanine (CuPc). In addition to broadening the absorption spectrum, this core-shell configuration further suppresses the electron-hole recombination process. Instead of adopting the typical Förster resonance energy transfer, upon photons being absorbed by the infrared dye, electrons are transferred efficiently through a cascade process from the CuPc to the N719 dye, the conduction band of TiO2, the FTO electrode and finally the external circuit. Concurrently, photons are also absorbed by the N719 dye with electrons being transferred in the cell. These additive effects result in a high power conversion efficiency of 9.48% for the device. The proposed strategy provides an alternative method for enhancing the performance of DSSCs for low-cost renewable energy in the future.