A Strip Cell in Pyroelectric Devices.

The pyroelectric effect affords the opportunity to convert temporal temperature fluctuations into usable electrical energy in order to develop abundantly available waste heat. A strip pyroelectric cell, used to enhance temperature variation rates by lateral temperature gradients and to reduce cell capacitance to further promote the induced voltage, is described as a means of improving pyroelectric energy transformation. A precision dicing saw was successfully applied in fabricating the pyroelectric cell with a strip form. The strip pyroelectric cell with a high-narrow cross section is able to greatly absorb thermal energy via the side walls of the strips, thereby inducing lateral temperature gradients and increasing temperature variation rates in a thicker pyroelectric cell. Both simulation and experimentation show that the strip pyroelectric cell improves the electrical outputs of pyroelectric cells and enhances the efficiency of pyroelectric harvesters. The strip-type pyroelectric cell has a larger temperature variation when compared to the trenched electrode and the original type, by about 1.9 and 2.4 times, respectively. The measured electrical output of the strip type demonstrates a conspicuous increase in stored energy as compared to the trenched electrode and the original type, by of about 15.6 and 19.8 times, respectively.

Study on Pyroelectric Harvesters with Various Geometry.

Pyroelectric harvesters convert time-dependent temperature variations into electric current. The appropriate geometry of the pyroelectric cells, coupled with the optimal period of temperature fluctuations, is key to driving the optimal load resistance, which enhances the performance of pyroelectric harvesters. The induced charge increases when the thickness of the pyroelectric cells decreases. Moreover, the induced charge is extremely reduced for the thinner pyroelectric cell when not used for the optimal period. The maximum harvested power is achieved when a 100 µm-thick PZT (Lead zirconate titanate) cell is used to drive the optimal load resistance of about 40 MΩ. Moreover, the harvested power is greatly reduced when the working resistance diverges even slightly from the optimal load resistance. The stored voltage generated from the 75 µm-thick PZT cell is less than that from the 400 µm-thick PZT cell for a period longer than 64 s. Although the thinner PZT cell is advantageous in that it enhances the efficiency of the pyroelectric harvester, the much thinner 75 µm-thick PZT cell and the divergence from the optimal period further diminish the performance of the pyroelectric cell. Therefore, the designers of pyroelectric harvesters need to consider the coupling effect between the geometry of the pyroelectric cells and the optimal period of temperature fluctuations to drive the optimal load resistance.

Biomechanical influence of pin placement and elbow angle on joint distraction and hinge alignment for an arthrodiatasis elbow-pin-fixator construct.

Stiffness and contracture of the periarticular tissues are common complications of a post-traumatic elbow. Arthrodiatasis is a surgical technique that uses an external fixator for initial immobilization and subsequent distraction. The two prerequisites for an ideal arthrodiatasis are concentric distraction (avoiding bony contact) and hinge alignment (reducing internal stress). This study used the finite element (FE) method to clarify the relationship between these two prerequisites and the initial conditions (pin placement, elbow angle, and distraction mode). A total of 12 variations of the initial conditions were symmetrically arranged to evaluate their biomechanical influence on concentric distraction and hinge alignment. The humeroulnar surface was hypothesized to be ideally distracted orthogonal to the line joining the tips of the olecranon and the coronoid. The eccentric separation of the humeroulnar surfaces is a response to the non-orthogonality of the distracting force and joining line. Pin placement significantly affects the effective moment arm of the fixing pins to distract the bridged elbow. Both elbow angle and distraction mode directly alter the direction of the distracting force at the elbow center. In general, the hinges misalignment occurs in a direction opposite to the distraction-activated site. After joint distraction, the elastic deflection of the fixing pins inevitably makes both elbow and fixator hinges to misalign. This indicates that both joint distraction and hinge alignment are the interactive mechanisms. The humeroulnar separation is more concentric in the situation of the 120 degrees humeral distraction by using stiffer pins with convergent placement. Even so, the eccentric displacement of the elbow hinge is a crucial consideration in the initial placement of the guiding pin to compensate for hinge misalignment.

The Effect of the Energy Release Rate on the Local Damage Evolution in TRIP Steel Composite Reinforced with Zirconia Particles.

In this study, the effect of the energy release rate on the transformation-induced plasticity (TRIP) steel composite reinforced with 5 vol% ceramic particles is determined using the crystal plasticity simulation of the coupled brittle-ductile damage model and validated by experimental results. A miniature dog bone tensile sample is subjected to an interrupted in situ quasi-static tensile test up to a true strain of 20.3%. Using the commercial digital image correlation program VEDDAC and the image processing method in MATLAB, the test data are utilized to monitor the progress of local microstrain and damage. The impact of the energy release rate of ceramic particles is investigated by simulation using a coupled crystal plasticity-dislocation density model with ductile-brittle criteria for the corresponding phases. It can be shown that the local deformations predicted by the numerical simulation and the experimental data are qualitatively comparable. The damage pixel of the experiment, smaller Ecr (1.0 × 108), and larger Ecr (1.2 × 108) cases of energy release rates are 4.9%, 4.3%, and 5.1%, respectively. Furthermore, on a global strain of 20.3%, the relative error between simulation and experimental validation of smaller Ecr (1.0 × 108) and larger Ecr (1.2 × 108) cases is 12.2% and 4%, respectively.

Effects of merged holes, partial thread removal, and offset holes on fatigue strengths of titanium locking plates.

BACKGROUND: This study investigated the effects of screw hole merging, thread removal, and screw hole offset on the mechanical properties of locking plates. METHODS: Finite element models were used to develop the optimal design of the merged holes. Four titanium locking plates with different hole designs were analyzed. Type I had threaded round holes. Type II had merged holes. Type III had merged holes with partial thread removal. Type IV had threaded offset holes. Mechanical experiments similar to finite element analyses were conducted and compared. Screw bending tests were used to assess the screw holding power. FINDINGS: Finite element analyses showed the optimal merging distance between two round screw holes was 3.5 mm with 2/3 circumferences in each hole. The stresses of types II and III were respectively 6.42% and 7.33%, lower than that of type I. The stress of type IV was 1.66% higher than that of type I. In the mechanical tests, the fatigue lives of types II and III were respectively 3.86 and 7.16 times higher than that of type I. The fatigue life of type IV was 37% lower than that of type I. The differences in the bending strengths of screws were insignificant. INTERPRETATION: Merging holes could mitigate screw hole stress and increase the fatigue lives of the plates significantly. Partial thread removal could further improve the fatigue life. Merging holes and thread removal did not decrease the screw holding power significantly. The fatigue lives were significantly decreased in plates with offset holes.

A neurogenetic approach to a multiobjective design optimization of spinal pedicle screws.

A pedicle screw fixation has been widely used to treat spinal diseases. Clinical reports have shown that the weakest part of the spinal fixator is the pedicle screw. However, previous studies have only focused on either screw breakage or screw loosening. There have been no studies that have addressed the multiobjective design optimization of the pedicle screws. The multiobjective optimization methodology was applied and it consisted of finite element method, Taguchi method, artificial neural networks, and genetic algorithms. Three-dimensional finite element models for both the bending strength and the pullout strength of the pedicle screw were first developed and arranged on an L(25) orthogonal array. Then, artificial neural networks were used to create two objective functions. Finally, the optimum solutions of the pedicle screws were obtained by genetic algorithms. The results showed that the optimum designs had higher bending and pullout strengths compared with commercially available screws. The optimum designs of pedicle screw revealed excellent biomechanical performances. The neurogenetic approach has effectively decreased the time and effort required for searching for the optimal designs of pedicle screws and has directly provided the selection information to surgeons.

Half-threaded holes markedly increase the fatigue life of locking plates without compromising screw stability.

AIMS: To determine whether half-threaded screw holes in a new titanium locking plate design can substantially decrease the notch effects of the threads and increase the plate fatigue life. METHODS: Three types (I to III) of titanium locking plates were fabricated to simulate plates used in the femur, tibia, and forearm. Two copies of each were fabricated using full- and half-threaded screw holes (called A and B, respectively). The mechanical strengths of the plates were evaluated according to the American Society for Testing and Materials (ASTM) F382-14, and the screw stability was assessed by measuring the screw removal torque and bending strength. RESULTS: The B plates had fatigue lives 11- to 16-times higher than those of the A plates. Before cyclic loading, the screw removal torques were all higher than the insertion torques. However, after cyclic loading, the removal torques were similar to or slightly lower than the insertion torques (0% to 17.3%), although those of the B plates were higher than those of the A plates for all except the type III plates (101%, 109.8%, and 93.8% for types I, II, and III, respectively). The bending strengths of the screws were not significantly different between the A and B plates for any of the types. CONCLUSION: Removing half of the threads from the screw holes markedly increased the fatigue life of the locking plates while preserving the tightness of the screw heads and the bending strength of the locking screws. However, future work is necessary to determine the relationship between the notch sensitivity properties and titanium plate design.Cite this article: Bone Joint Res 2020;9(10):645-652.

Contradictory working length effects in locked plating of the distal and middle femoral fractures-a biomechanical study.

BACKGROUND: Working length have been reported to affect the plate stress and fixation stiffness. However, the results of previous studies have been controversial. The present study was to determine working length effects on different locations of femoral bone gap. METHODS: Five composite femurs with wide bone gaps at five levels (G1, 2, 3, 5, and 7), were fixed with locking plates. G1-3, G5 and G7 represented gaps at distal femur, distal-middle femur and middle femur respectively. Strain gauges were applied near the screw holes. The plate-bone constructs were loaded through a hemicylinder on the femoral head with total constraints at the distal femur. The micro-strains, axial stiffness and interfragmentary motions were recorded. Then the locking screws were removed one by one and the tests were re-run. The working length effects were compared and correlated. FINDINGS: In distal femurs (G1-3), long working length was negatively correlated with the highest strains (r = -0.97, -0.95 and - 0.95, p < 0.01) and axial stiffness (r = -1, -0.96 and -0.99, p < 0.01). In distal-middle femurs (G5), as the working length increased, the highest strain decreased initially and then increased (r = 0.81, p = 0.026) and the axial stiffness decreased (r = -0.98, p < 0.01). In middle femurs (G7), the highest strain and gap motions were much higher than that in the other groups and not significantly correlated with the working length change. INTERPRETATION: Long working length could reduce the highest plate strain in distal femurs, but had no significant effects in middle femurs. The working length effects were markedly affected by the loading and boundary conditions.

Fabrication of optical filters based on polymer asymmetric Bragg couplers.

In this work, we successfully developed a process to fabricate dual-channel polymeric waveguide filters based on an asymmetric Bragg coupler (ABC) using holographic interference techniques, soft lithography, and micro molding. At the cross- and self-reflection Bragg wavelengths, the transmission dips of approximately -16.4 and -11.5 dB relative to the 3 dB background insertion loss and the 3 dB transmission bandwidths of approximately 0.6 and 0.5 nm were obtained from an ABC-based filter. The transmission spectrum overlaps when the effective index difference between two single waveguides is less than 0.002.

Parametric study on the interface pullout strength of the vertebral body replacement cage using FEM-based Taguchi methods.

Improper design of vertebral body cages may seriously affect the interface strength and cause the lose of fixation for a vertebral body replacement. This research used a FEM-based Taguchi method to investigate the effects of various factors to find the robust design of the body cage. Three-dimensional finite element models with a nonlinear contact analysis have been developed to simulate the pullout strength of the body cage. Then, the Taguchi robust design method was used to evaluate the spike design. In a situation without bone fusion, the spike row, the spike oblique, and the spike height were especially important factors. The optimum combination has been found to be the pyramidal spike type, a spike height of 2mm, a spike diameter of 2.2mm, an oblique geometry, 11 rows per 28 mm, and an inner diameter of 10mm. In a situation with bone fusion, the spike row, the spike height, and the inner diameter were the most significant factors. Here, the optimum combination has been found to be the conical spike type, a spike height of 2mm, a spike diameter of 2.2mm, an oblique geometry, 11 rows per 28 mm, and an inner diameter of 20mm. The finite element analyses could be used to predict the interface stiffness of the body cages. The FEM-based Taguchi methods have effectively decreased the time and effort required for evaluating the design variables of implants and have fairly assessed the contribution of each design variable.

Biomechanical analysis of distal radius fractures using intramedullary Kirschner wires.

Colles's fracture is the most common type of distal radius fracture. Surgically, it remains a challenge to restore radial height and volar tilt in order to regain optimal wrist function. Ulson's procedure provides a dynamic effect on fixing fractured fragments and restoring joint function using two wires. However, the biomechanical influences of bone and wire remain critical issues for fracture reduction and bone union in Ulson's procedure. Based on elastic beam and foundation theory, this study formulated a closed-form mathematical model to investigate the effects of bone and wire parameters on wire deflection and bony reaction. The wire deflection and bony reaction were chosen as the indices of wrist stability and reduction within the post-operative period. The predicted results showed that greater bone strength, higher wire stiffness, and longer wire contact length provide a more stable wire-bone construct, thus facilitating fracture reduction and bone union. The wire stiffness had a much more significant effect on the construct stability compared with bone quality and contact length. In terms of entry point and insertion angle, surgical planning for the contact length was more important than bony quality for stabilizing the whole wire-bone construct.

Modification of the screw hole structures to improve the fatigue strength of locking plates.

BACKGROUND: The fatigue fracture of locking plates can substantially threaten fracture treatment results. In the present study, three measures for modifying the screw hole structures of plates were implemented to improve their fatigue strength. MATERIALS: Custom-made identical titanium locking plates, except the screw hole configurations, were tested using four-point bending load. The three measures were partial removal of screw threads on the tension side of the plates, reduction of screw hole size, and modification of the thread radii. There were six types of plates: control (Type I), half of the threads removed (Type II) or one-third of the threads (Type III), smaller screw holes (Type IV), and increase of the thread root radii (Type V) or crest radii (Type VI). FINDINGS: Compared with the control, Types II and III significantly improved the fatigue strength (14.5 and 10.1 times, respectively). Decreasing the size of the screw hole (Type IV) also yielded a higher fatigue strength (17.6%). Type VI significantly improved the fatigue strength (9.8 times). However, Type V decreased the fatigue strength (14%). For cyclic stiffness, Type IV was significantly higher than other types statistically. Failure analyses showed typical fatigue fracture in all plates and the cracks were always initiated at the thread crest. INTERPRETATIONS: The fatigue strength of titanium locking plates can be significantly improved by structural changes in the screw holes. Removing the threads of the plates and increasing the crest radii of the threads were more effective measures than decreasing the size of the screw holes.

Improving socket design to prevent difficult removal of locking screws.

INTRODUCTION: Reports of driver slippage leading to difficult locking screw removals have increased since the adoption of titanium for screw fabrication; the use of titanium is known to cause cross-threading and cold welding. Such problems occur most frequently in screws with hex sockets, and may cause serious surgical complications. This study aimed to improve screw socket design to prevent slippage and difficult screw removal. MATERIALS AND METHODS: Three types of small sockets (hex, Torx, and cruciate) and six types of large sockets (hex, Torx, Octatorx, Torx+ I, Torx+ II, and Torx+ III) with screw head diameters of 5.5 mm were manufactured from titanium, and corresponding screwdrivers were manufactured from stainless steel. The screw heads and drivers were mounted on a material testing machine, and torsional tests were conducted to simulate screw usage in clinical settings at two insertion depths: 1 and 2 mm. Ten specimens were tested from each design, and the maximum torque and failure patterns were recorded and compared. RESULTS: For small sockets in 2 mm conditions, the hex with the largest driver core had the highest torque, followed by Torx and cruciate. In these tests, the drivers were twisted off in all specimens. However, under the 1 mm condition, the hex slipped and the torque decreased markedly. Overall, torque was higher for large sockets than for small sockets. The Octatorx, with a large core and simultaneous deformation of the driver and socket lobes, had the highest torque at almost twice that of the small hex. The hex had the lowest torque, a result of slippage in both the 1 and 2 mm conditions. Torx plus designs, with more designed degrees of freedom, were able to maintain a higher driving angle and larger core for higher torque. CONCLUSIONS: The hex design showed slipping tendencies with a marked decrease in torque, especially under conditions with inadequate driver engagement. Large sockets allowed for substantial increases in torque. The Torx, Octatorx, and Torx plus designs displayed better performance than the hexes. Improvements to the socket design could effectively prevent slippage and solve difficult screw removal problems.

Fabrication of high-resolution periodical structure on polymer waveguides using a replication process.

This paper describes a procedure to replicate a polymeric wavelength filter. In this work, the grating structure on a polymer is fabricated first using holographic interferometry and micro-molding processes. The polymeric wavelength filters are produced by a two-step molding process where the master mold is first formed on a negative tone photoresist and subsequently transferred to a PDMS mold; following this step, the PDMS silicon rubber mold was used as a stamp to transfer the pattern of the polymeric wavelength filters onto a UV cure epoxy. Initial results show good pattern transfer in physical shape. At the Bragg wavelength, a transmission dip of -15.5 dB relative to the -3dB background insertion loss and a 3-dB-transmission bandwidth of ?6nm were obtained from the device.

Increasing bending strength of tibial locking screws: mechanical tests and finite element analyses.

BACKGROUND: Healing of tibial fractures treated by locked nailing is threatened by locking screw failure. However, the effects of the design factors of the screws on their mechanical strength have rarely been studied. METHOD: Three-point bending tests and finite element analyses were used to investigate the bending strength of five types of commercially available tibial locking screws and two types of specially designed screws. Yielding strength and fatigue life measured in bending tests were correlated to total strain energy and maximal tensile stress computed in finite element analyses. Parametric analysis and design optimization were done according to the Taguchi method. Validation studies to assess the stress rising effect of the threads on the fatigue strength were conducted in two types of new screws made of either stainless steel or titanium alloy. FINDINGS: The yielding strength of the screws was closely related to their total strain energy, and the logarithm of the fatigue life was closely related to the maximal tensile stress with correlation coefficients of -0.95 and -0.90, respectively. Parametric studies indicated that fatigue strength of the screws was affected mainly by inner diameter (contribution, 63.8%) and root radius (27.8%). The yielding strength was determined primarily by inner diameter (88.5%). Titanium screws had a longer fatigue life than stainless steel screws, especially in screws with larger root radii. INTERPRETATION: A screw's strength is closely related to its design factors. Finite element models, which can reliably reflect the mechanical strength of screws can save time and effort during screw design. Larger root radius can effectively improve the fatigue strength, especially for titanium screws as compared with stainless steel screws.

Multiobjective optimization of tibial locking screw design using a genetic algorithm: Evaluation of mechanical performance.

Breakage or loosening of locking screws may impair fracture fixation or bone healing in locked nailing of tibial fractures. Bending strength and bone holding power, two important design objectives of locking screws, may conflict with each other. The present study used multiobjective optimization with a genetic algorithm to investigate the optimal designs with respect to these two objectives. Three-dimensional finite element models for analyzing bending strength and bone holding power of locking screws were created first. Through use of a Taguchi L25 orthogonal array, two objective functions were developed by least-squares regression analyses. Then, the trade-off solutions between the two objectives known as Pareto optima were explored by a weighted-sum aggregating approach under geometric constraints. The objective functions, reliably reflecting the finite element results, were valid for multiobjective studies. The Pareto fronts of the screws with 4.5-mm and 5.0-mm outer diameters were similar. The "knee" region of the Pareto front, characterized by the fact that a small improvement in either objective will cause a large deterioration in the other objective, might be the favored choice of optimal designs. The commercially available locking screws compared with the Pareto optima were found to be dominated designs and could be improved. In conclusion, the multiobjective optimization with a genetic algorithm was useful for optimization of locking screw design with many variables and conflicting objectives. Choosing an optimal design requires a thorough knowledge of the inherent problems. This method could reduce the time, cost, and labor associated with the screw development process.

Notch sensitivity jeopardizes titanium locking plate fatigue strength.

INTRODUCTION: Notch sensitivity may compromise titanium-alloy plate fatigue strength. However, no studies providing head-to-head comparisons of stainless-steel or titanium-alloy locking plates exist. MATERIALS AND METHODS: Custom-designed identically structured locking plates were made from stainless steel (F138 and F1314) or titanium alloy. Three screw-hole designs were compared: threaded screw-holes with angle edges (type I); threaded screw-holes with chamfered edges (type II); and non-threaded screw-holes with chamfered edges (type III). The plates' bending stiffness, bending strength, and fatigue life, were investigated. The stress concentration at the screw threads was assessed using finite element analyses (FEA). RESULTS: The titanium plates had higher bending strength than the F1314 and F138 plates (2.95:1.56:1) in static loading tests. For all metals, the type-III plate fatigue life was highest, followed by type-II and type-I. The type-III titanium plates had longer fatigue lives than their F138 counterparts, but the type-I and type-II titanium plates had significantly shorter fatigue lives. All F1314 plate types had longer fatigue lives than the type-III titanium plates. The FEA showed minimal stress difference (0.4%) between types II and III, but the stress for types II and III was lower (11.9% and 12.4%) than that for type I. CONCLUSIONS: The screw threads did not cause stress concentration in the locking plates in FEA, but may have jeopardized the fatigue strength, especially in the notch-sensitive titanium plates. Improvement to the locking plate design is necessary.

Increase of pullout strength of spinal pedicle screws with conical core: biomechanical tests and finite element analyses.

Screw loosening can threaten pedicle screw fixation of the spine. Conical screws can improve the bending strength, but studies of their pullout strength as compared with that of cylindrical screws have shown wide variation. In the present study, polyurethane foam with two different densities (0.32 and 0.16 gm/cm3) was used to compare the pullout strength and stripping torque among three kinds of pedicle screws with different degrees of core tapering. Three-dimensional finite element models were also developed to compare the structural performance of these screws and to predict their pullout strength. In the mechanical tests, pullout strength was consistently higher in the higher density foam and was closely related to screw insertion torque (r=0.87 and 0.81 for the high and low density foam, respectively) and stripping torque (r=0.92 and 0.78, respectively). Conical core screws with effective foam compaction had significantly higher pullout strength and insertion torque than cylindrical core screws (p<0.05). The results of finite element analyses were closely related to those of the mechanical tests in both situations with or without foam compaction. This study led to three conclusions: polyurethane foam bone yielded consistent experimental results; screws with a conical core could significantly increase pullout strength and insertion torque over cylindrical; and finite element models could reliably reflect the results of mechanical tests.

Mechanical tests and finite element models for bone holding power of tibial locking screws.

OBJECTIVE: To investigate the bone holding power of tibial locking screws. DESIGN: The bone holding power was assessed by mechanical testing and finite element analysis. BACKGROUND: Screw loosening might threaten fracture fixation and bone healing. METHODS: In mechanical tests, six types of different tibial locking screws were inserted into low-density polyurethane foam tubes, which simulated osteoporotic bone. The screws were pushed out of the foam bone by an axial load, and the maximal pushout load was recorded. In finite element analysis, three-dimensional finite element models with a nonlinear contact interface between the screws and the bones were created to simulate the mechanical testing. The total strain energy of the bone and total reaction force of the screws were recorded. The contribution of the design factors was analyzed by the Taguchi method. RESULTS: In the mechanical tests, foam bone was stripped by the screw threads without screw deformation. The testing results were closely related to those of finite element analysis. The Taguchi analysis showed that the descending order of contribution of the design factors was outer diameter, pitch, half angle, and inner diameter. Root radius and thread width had minimal effects. CONCLUSIONS: The bone holding power of the screws could be reliably assessed by finite element models, which could analyze the effects of all the design factors independently and were potentially applicable to screws with irregular thread patterns.

Biomechanical evaluation of bending strength of spinal pedicle screws, including cylindrical, conical, dual core and double dual core designs using numerical simulations and mechanical tests.

Pedicle screws are used for treating several types of spinal injuries. Although several commercial versions are presently available, they are mostly either fully cylindrical or fully conical. In this study, the bending strengths of seven types of commercial pedicle screws and a newly designed double dual core screw were evaluated by finite element analyses and biomechanical tests. All the screws had an outer diameter of 7 mm, and the biomechanical test consisted of a cantilever bending test in which a vertical point load was applied using a level arm of 45 mm. The boundary and loading conditions of the biomechanical tests were applied to the model used for the finite element analyses. The results showed that only the conical screws with fixed outer diameter and the new double dual core screw could withstand 1,000,000 cycles of a 50-500 N cyclic load. The new screw, however, exhibited lower stiffness than the conical screw, indicating that it could afford patients more flexible movements. Moreover, the new screw produced a level of stability comparable to that of the conical screw, and it was also significantly stronger than the other screws. The finite element analysis further revealed that the point of maximum tensile stress in the screw model was comparable to the point at which fracture occurred during the fatigue test.