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1.
Polymers (Basel) ; 16(18)2024 Sep 22.
Artigo em Inglês | MEDLINE | ID: mdl-39339132

RESUMO

This study explores the possibilities of utilisation of coniferous bark as a filler in wood-polymer composites (WPCs), its impact on properties such as the modulus of rupture (MOR), modulus of elasticity (MOE), thickness swelling (TS) and water absorption (WA) after 2 h and 24 h of immersion in water and the significance of this impact compared to other factors. Six variants of bark-polylactic acid (PLA) WPCs were manufactured, differentiated by their filler content and filler particle size. As a comparison, analogous composites filled with coniferous sawdust were also manufactured. Bark-filled composites were characterised by lower TS and WA after both 2 h and 24 h of immersion, as well as lower water contact angles and surface free energy. The bark filler decreased the composites' MORs and MOEs, while greater differences were noticed for variants filled with small particles. The type of filler was the second most important factor contributing to variance in this study, with the filler content being the most important one.

2.
Int J Biol Macromol ; 256(Pt 2): 128548, 2024 Jan.
Artigo em Inglês | MEDLINE | ID: mdl-38043656

RESUMO

A flame retardant high-performance gelatinized starch (GS)-ammonium dihydrogen phosphate (ADP) wood adhesive, named GS-ADP adhesive was prepared by condensation of GS and ADP under acidic condition. The preparation process of GS-ADP adhesive is very simple by mixing and stirring GS and ADP evenly at room temperature. The results revealed that the GS-ADP adhesive has good storage stability and water resistance, and its wet shear strength is much higher than that of phenolic resin (PF) adhesive. Markedly, the cone calorimeter test results show that G-ADP adhesive has good flame retardancy, and the plywood based on GS-ADP adhesive has good flame retardancy. Meanwhile, it can be seen from dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA) that GS-ADP has excellent modulus of elasticity (MOE), high glass transition temperature (Tg) and good thermal stability. The findings suggest that GS-ADP could be a viable substitute for PF resin in structural wood fabrication.


Assuntos
Retardadores de Chama , Amido , Zea mays , Módulo de Elasticidade , Fosfatos
3.
Int J Biol Macromol ; 277(Pt 1): 133784, 2024 Oct.
Artigo em Inglês | MEDLINE | ID: mdl-39084972

RESUMO

In this study, various chitosan-based films such as chitosan (C), chitosan-condensed tannin (CT), chitosan-casein (CC), and chitosan-casein-condensed tannin (CCT) films were prepared for the purpose of food packaging. In order to improve the hydrophobicity of these films, carnauba wax was blended into CCT to produce CCTW film. Properties such as morphology, UV resistance, water solubility, barrier performance, tensile strength, antioxidant, antibacterial and its performance as food packaging were evaluated. Compared with other chitosan-based films, CCTW films exhibited higher UV resistance, tensile strength, thermal stability and hydrophobicity. The addition of both condensed tannin and carnauba wax has significantly decreased the water vapor and oxygen permeability of the CCTW films. The CCTW films were proved capable of repelling most daily consuming liquids. Besides, CCTW films displayed outstanding free radical scavenging rate and antibacterial properties. Meanwhile, bananas wrapped with CCTW films remained fresh for seven days without any mold growth and outperformed other types of films. Apart from that, the CCTW films also showed biodegradable characteristics after exposure to Penicillium sp. These distinguished characteristics made the CCTW films a promising packaging material for long-term food storage.


Assuntos
Antibacterianos , Antioxidantes , Caseínas , Quitosana , Embalagem de Alimentos , Ceras , Embalagem de Alimentos/métodos , Quitosana/química , Antibacterianos/farmacologia , Antibacterianos/química , Caseínas/química , Antioxidantes/química , Antioxidantes/farmacologia , Ceras/química , Resistência à Tração , Solubilidade , Permeabilidade , Vapor , Interações Hidrofóbicas e Hidrofílicas , Taninos/química
4.
Polymers (Basel) ; 16(4)2024 Feb 17.
Artigo em Inglês | MEDLINE | ID: mdl-38399921

RESUMO

This paper investigated the upcycling process of thermoplastic waste polystyrene (WPS) into thermosetting particleboard adhesive using two cross-linkers, namely methylene diphenyl diisocyanate (MDI) and maleic anhydride (MA). The WPS was dissolved in an organic co-solvent. The weight ratio of WPS/co-solvent was 1:9, and 10% of cross-linkers based on the WPS solids content were added subsequently at 60 °C under continuous stirring for 30 min. The adhesive properties, cohesion strength, and thermo-mechanical properties of WPS-based adhesives were examined to investigate the change of thermoplastic WPS to thermosetting adhesives. The bonding strength of WPS-based adhesives was evaluated in particleboard made of sengon (Falcataria moluccana (Miq.) Barneby & J.W. Grimes) wood and rice straw particles at different weight ratios according to the Japanese Industrial Standard (JIS) A 5908:2003. Rheology and Dynamic Mechanical Analysis revealed that modification with MDI and MA resulted in thermosetting properties in WPS-based adhesives by increasing the viscosity at a temperature above 72.7 °C and reaching the maximum storage modulus above 90.8 °C. WPS modified with MDI had a lower activation energy (Ea) value (83.4 kJ/mole) compared to the WPS modified with MA (150.8 kJ/mole), indicating the cross-linking with MDI was much faster compared with MA. Particleboard fabricated from 100% sengon wood particles bonded with WPS modified with MDI fulfilled the minimum requirement of JIS A 5908:2003 for interior applications.

5.
Sci Rep ; 14(1): 4168, 2024 Feb 20.
Artigo em Inglês | MEDLINE | ID: mdl-38378787

RESUMO

Sepiolite is a silicate mineral that improves the fire properties in solid wood when mixed with a water-based coating. The present study was carried out to investigate and evaluate the effects of sepiolite addition to acrylic-latex paint on the pull-off adhesion strength, as an important characteristic of paints and finishes used in the modern furniture industry and historical furniture as well for preservation and restoration of heritage objects. Sepiolite was added at the rate of 10%, and brushed onto plain-sawn beech (Fagus orientalis L.) wood specimens, unimpregnated and impregnated with a 400 ppm silver nano-suspension, which were further thermally modified at 185 °C for 4 h. The results showed that thermal modification had a decreasing effect on the pull-off adhesion strength, primarily as a result of the thermal degradation of cell-wall polymers (mostly hemicelluloses). Still, a decreased wettability as a result of condensation and plasticization of lignin was also partially influential. Based on the obtained results,thermal modification was found to have a significant influence on pull-off adhesion strength. Sepiolite addition had a decreasing effectin all treatments, though the effect was not statistically significant in all treatments. The maximum and minimum decreases due to sepiolite addition were observed in the unimpregnated control (21%) and the thermally-modified NS-impregnated (4%) specimens. Other aspects of the sepiolite addition, and further studies that cover different types of paints and coatings, should be evaluated before coming to a final firm conclusion in this regard.

6.
Polymers (Basel) ; 16(12)2024 Jun 14.
Artigo em Inglês | MEDLINE | ID: mdl-38932042

RESUMO

This study aimed to analyze the effect of pre-heat treatment on bamboo strand properties and its impact on the properties of the resulting bamboo-oriented strand board (BOSB). Giant bamboo (Dendrocalamus asper (Schult.) Backer) with a density of 0.53 g cm-3 was converted into bamboo strands. These strands were pre-heat-treated at 140 and 160 °C for a duration of 1, 2, and 3 h. Changes in the chemical composition of the strand due to subsequent treatment were assessed. Fourier-transform infrared spectroscopy (FTIR) and X-Ray diffraction analysis (XRD) were used to determine the changes in the chemical composition of bamboo strands. The BOSB panels were produced with a target density of 0.7 g cm-3. The manufacturing of the BOSB was conducted in three layers with a ratio of 25:50:25, bonded with phenol-formaldehyde resin. The physical and mechanical properties of the laboratory-fabricated BOSB were tested in compliance with the criteria given in JIS A 5908 standards. Comparisons were made against OSB CSA 0437.0 Grade O-1 commercial standard. The pre-heat treatment led to chemical alterations within the material when set at 140 and 160 °C for 1 to 3 hours (h). FTIR spectral analysis demonstrated that longer exposure and higher temperatures resulted in fewer functional groups within the bamboo strands. The increased temperature and duration of pre-heat treatment enhanced the crystallinity index (CI). The dimensional stability and mechanical properties of the composites were improved significantly as hemicellulose and extractive content were reduced. This study demonstrated that the pre-heat treatment of bamboo strands at a temperature of 160 °C for a duration of 1 h was an adequate approach for heat modification and fabrication of BOSB panels with acceptable properties according to OSB CSA 0437.0 Grade O-1 commercial standard.

7.
Polymers (Basel) ; 15(13)2023 Jun 28.
Artigo em Inglês | MEDLINE | ID: mdl-37447511

RESUMO

Nitrocellulose (NC) is a conservative material that is used in a variety of applications, such as coating agents, biodegradable plastics, and propellant main charge. Nitrocellulose raw materials are easily obtained from lignocellulose sources, most notably cotton and wood pulp. The egg carton, a recycled paper waste designed for packaging and transporting eggs, is used in this study to make nitrocellulose in pulp form. The effects of different nitration durations (40, 50, and 60 min) from egg carton pulp bleached with various KOH concentrations (0.6 M, 1.0 M, and 1.5 M) on NC properties were evaluated. The accelerant properties of the NC of nitration time in 50 min were studied in a rice husk charcoal briquette. Rice husk charcoal briquettes are made in various ratios with nitrocellulose as an accelerant (97:3, 96:4, and 95:5). The NC was characterized using Fourier transform infrared (IR) spectroscopy and thermogravimetric (TG) analysis. 1.0 M of bleached egg carton pulp has the highest cellulose content (86.94%) with the presence of crystalline structure of cellulose at peak 1430 cm-1 after the bleaching process. Meanwhile, different nitration times revealed that 50 min had the highest nitrogen content (7.97%) with a 1.23 degree of substitution (DS) value. Based on its TG analysis, NC 50 has met the requirements for use as an accelerant for briquettes, with an onset temperature of 91.60 °C and a weight loss of 62.60%. Infrared at peak 1640 cm-1 confirmed the presence of NO2 groups in nitrocellulose successfully formed by nitration. After the addition of nitrocellulose, the calorific value of the briquette increased from 13.54% to 15.47%. Fixed carbon and volatile matter showed the same pattern. The combustion of nitrocellulose-briquette has also been demonstrated by Td10% of degradation, which degraded between 310 and 345 °C.

8.
Materials (Basel) ; 16(16)2023 Aug 20.
Artigo em Inglês | MEDLINE | ID: mdl-37629995

RESUMO

The textile industries need an alternative to cotton since its supply is unable to keep up with the growing global demand. The ramie (Boehmeria nivea (L.) Gaudich) fiber has a lot of potential as a renewable raw material but has low fire-resistance, which should be improved. In this work, the objectives were to investigate the characteristics of lignin derived from black liquor of kraft pulping, as well as the properties of the developed lignin-based non-isocyanate-polyurethane (L-NIPU), and to analyze ramie fiber before and after impregnation with L-NIPU. Two different formulations of L-NIPU were impregnated into ramie fiber for 30, 60, and 90 min at 25 × 2 °C under 50 kPa. The calculation of the Weight Percent Gain (WPG), Fourier Transform Infrared Spectrometer (FTIR), Rotational Rheometer, Dynamic Mechanical Analyzer (DMA), Pyrolysis Gas Chromatography Mass Spectrometer (Py-GCMS), Universal Testing Machine (UTM), and hydrolysis test were used to evaluate the properties of ramie fibers. The result showed that ramie fiber impregnated with L-NIPU produced higher mechanical property values and WPG than non-impregnated ramie fiber. There is a tendency that the longer impregnation time results in better WPG values, FTIR intensity of the urethane group, thermomechanical properties, crystallinity, and mechanical properties of ramie fiber. However, the use of DMC and HMT cannot replace the role of isocyanates in the synthesis of L-NIPU because it produces lower heat resistance than ramie impregnated using pMDI. Based on the results obtained, the impregnation of ramie fiber with L-NIPU represents a promising approach to increase its wider industrial application as a functional material.

9.
Polymers (Basel) ; 15(5)2023 Feb 24.
Artigo em Inglês | MEDLINE | ID: mdl-36904395

RESUMO

The compatibility between isocyanate and polyol plays an important role in determining a polyurethane product's performance. This study aims to evaluate the effect of varying the ratios between polymeric methylene diphenyl diisocyanate (pMDI) and Acacia mangium liquefied wood polyol on the polyurethane film properties. A. mangium wood sawdust was liquefied in polyethylene glycol/glycerol co-solvent with H2SO4 as a catalyst at 150 °C for 150 min. The A. mangium liquefied wood was mixed with pMDI with difference NCO/OH ratios to produce film through the casting method. The effects of the NCO/OH ratios on the molecular structure of the PU film were examined. The formation of urethane, which was located at 1730 cm-1, was confirmed via FTIR spectroscopy. The TGA and DMA results indicated that high NCO/OH ratios increased the degradation temperature and glass transition from 275 °C to 286 °C and 50 °C to 84 °C, respectively. The prolonged heat appeared to boost the crosslinking density of the A. mangium polyurethane films, which finally resulted in a low sol fraction. From the 2D-COS analysis, the hydrogen-bonded carbonyl (1710 cm-1) had the most significant intensity changes with the increasing NCO/OH ratios. The occurrence of the peak after 1730 cm-1 revealed that there was substantial formation of urethane hydrogen bonding between the hard (PMDI) and soft (polyol) segments as the NCO/OH ratios increased, which gave higher rigidity to the film.

10.
Polymers (Basel) ; 15(16)2023 Aug 16.
Artigo em Inglês | MEDLINE | ID: mdl-37631482

RESUMO

The use of alternative raw materials, such as agricultural biomass and by-products, in particleboard (PB) production is a viable approach to address the growing global demand for sustainable wood-based materials. The purpose of this study was to investigate the effect of the type of hardener and tannin-glyoxal (TG) adhesive formulation on the cohesion and adhesion performance of TG adhesives for areca-based PB. Two types of hardeners were used, NH4Cl and NaOH, and three adhesive formulations with tannin:glyoxal ratios (i.e., F1 (1:2), F2 (1:1), and F3 (2:1)) were applied to improve the cohesion performance and adhesion for areca-based TG adhesive for PB. The basic, chemical, and mechanical properties of the TG adhesive were investigated using a Fourier transform infrared spectrometer, rotational rheometer, dynamic mechanical analyzer (DMA), and X-ray diffractometer. The results show that a high glyoxal percentage increases the percentage of crystallinity in the adhesive. This shows that the increase in glyoxal is able to form better polymer bonds. DMA analysis shows that the adhesive is elastic and the use of NH4Cl hardener has better mechanical properties in thermodynamic changes than the adhesive using NaOH hardener. Finally, the adhesion performance of the TG adhesives on various types of hardeners and adhesive formulations was evaluated on areca-based PB panels. Regardless of the type of hardener, the TG adhesive made with F1 had better cohesion and adhesion properties compared to F2 and F3. Combining F1 with NH4Cl produced areca-based PB panels with better physical and mechanical qualities than the adhesive formulations F2 and F3, and complied with Type 8 particleboard according to SNI 03-2105-2006 standard.

11.
Polymers (Basel) ; 15(19)2023 Sep 23.
Artigo em Inglês | MEDLINE | ID: mdl-37835913

RESUMO

The depletion of natural resources and increasing environmental apprehension regarding the reduction of harmful isocyanates employed in manufacturing polyurethanes (PUs) have generated significant attention from both industrial and academic sectors. This attention is focused on advancing bio-based non-isocyanate polyurethane (NIPU) resins as viable and sustainable substitutes, possessing satisfactory properties. This review presents a comprehensive analysis of the progress made in developing bio-based NIPU polymers for wood adhesive applications. The main aim of this paper is to conduct a comprehensive analysis of the latest advancements in the production of high-performance bio-based NIPU resins derived from lignin and tannin for wood composites. A comprehensive evaluation was conducted on scholarly publications retrieved from the Scopus database, encompassing the period from January 2010 to April 2023. In NIPU adhesive manufacturing, the exploration of substitute materials for isocyanates is imperative, due to their inherent toxicity, high cost, and limited availability. The process of demethylation and carbonation of lignin and tannin has the potential to produce polyphenolic compounds that possess hydroxyl and carbonyl functional groups. Bio-based NIPUs can be synthesized through the reaction involving diamine molecules. Previous studies have provided evidence indicating that NIPUs derived from lignin and tannin exhibit enhanced mechanical properties, decreased curing temperatures and shortened pressing durations, and are devoid of isocyanates. The characterization of NIPU adhesives based on lignin and tannin was conducted using various analytical techniques, including Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), matrix-assisted laser desorption/ionization with time-of-flight (MALDI-TOF) mass spectrometry, and gel permeation chromatography (GPC). The adhesive performance of tannin-based NIPU resins was shown to be superior to that of lignin-based NIPUs. This paper elucidates the potential of lignin and tannin as alternate sources for polyols in the manufacturing of NIPUs, specifically for their application as wood adhesives.

12.
Polymers (Basel) ; 15(6)2023 Mar 16.
Artigo em Inglês | MEDLINE | ID: mdl-36987272

RESUMO

This study aimed to develop tannin-based non-isocyanate polyurethane (tannin-Bio-NIPU) and tannin-based polyurethane (tannin-Bio-PU) resins for the impregnation of ramie fibers (Boehmeria nivea L.) and investigate their mechanical and thermal properties. The reaction between the tannin extract, dimethyl carbonate, and hexamethylene diamine produced the tannin-Bio-NIPU resin, while the tannin-Bio-PU was made with polymeric diphenylmethane diisocyanate (pMDI). Two types of ramie fiber were used: natural ramie without pre-treatment (RN) and with pre-treatment (RH). They were impregnated in a vacuum chamber with tannin-based Bio-PU resins for 60 min at 25 °C under 50 kPa. The yield of the tannin extract produced was 26.43 ± 1.36%. Fourier-transform infrared (FTIR) spectroscopy showed that both resin types produced urethane (-NCO) groups. The viscosity and cohesion strength of tannin-Bio-NIPU (20.35 mPa·s and 5.08 Pa) were lower than those of tannin-Bio-PU (42.70 mPa·s and 10.67 Pa). The RN fiber type (18.9% residue) was more thermally stable than RH (7.3% residue). The impregnation process with both resins could improve the ramie fibers' thermal stability and mechanical strength. The highest thermal stability was found in RN impregnated with the tannin-Bio-PU resin (30.5% residue). The highest tensile strength was determined in the tannin-Bio-NIPU RN of 451.3 MPa. The tannin-Bio-PU resin gave the highest MOE for both fiber types (RN of 13.5 GPa and RH of 11.7 GPa) compared to the tannin-Bio-NIPU resin.

13.
Polymers (Basel) ; 15(5)2023 Mar 01.
Artigo em Inglês | MEDLINE | ID: mdl-36904501

RESUMO

Lignin is a natural biopolymer with a complex three-dimensional network and it is rich in phenol, making it a good candidate for the production of bio-based polyphenol material. This study attempts to characterize the properties of green phenol-formaldehyde (PF) resins produced through phenol substitution by the phenolated lignin (PL) and bio-oil (BO), extracted from oil palm empty fruit bunch black liquor. Mixtures of PF with varied substitution rates of PL and BO were prepared by heating a mixture of phenol-phenol substitute with 30 wt.% NaOH and 80% formaldehyde solution at 94 °C for 15 min. After that, the temperature was reduced to 80 °C before the remaining 20% formaldehyde solution was added. The reaction was carried out by heating the mixture to 94 °C once more, holding it for 25 min, and then rapidly lowering the temperature to 60 °C, to produce the PL-PF or BO-PF resins. The modified resins were then tested for pH, viscosity, solid content, FTIR, and TGA. Results revealed that the substitution of 5% PL into PF resins is enough to improve its physical properties. The PL-PF resin production process was also deemed environmentally beneficial, as it met 7 of the 8 Green Chemistry Principle evaluation criteria.

14.
Polymers (Basel) ; 14(24)2022 Dec 16.
Artigo em Inglês | MEDLINE | ID: mdl-36559883

RESUMO

Pull-off strength is an important property of solid wood, influencing the quality of paints and finishes in the modern furniture industry, as well as in historical furniture and for preservation and restoration of heritage objects. The thermal modification and heat treatment of solid wood have been the most used commercial wood modification techniques over the past decades globally. The effects of heat treatment at two mild temperatures (145 and 185 °C) on the pull-off strength of three common solid wood species, i.e., common beech (Fagus sylvatica L.), black poplar (Populus nigra L.), and silver fir (Abies alba Mill.), were studied in the present research work. The specimens were coated with an unpigmented sealer-clear finish based on an organic solvent. The results demonstrated a positive correlation between the density and pull-off strength in the solid wood species. Heat treatment at 145 °C resulted in an increase in the pull-off strength in all three species, due to the formation of new bonds in the cell-wall polymers. Thermal degradation of the polymers at 185 °C weakened the positive effect of the formation of new bonds, resulting in a largely unchanged pull-off strength in comparison with the control specimens. Impregnation with a silver nano-suspension decreased the pull-off strength in beech specimens. It was concluded that density is the decisive factor in determining the pull-off strength, having a significant positive correlation (R-squared value of 0.89). Heat treatment at lower temperatures is recommended, to increase pull-off strength. Higher temperatures can have a decreasing effect on pull-off strength, due to the thermal degradation of cell-wall polymers.

15.
Materials (Basel) ; 15(9)2022 Apr 25.
Artigo em Inglês | MEDLINE | ID: mdl-35591428

RESUMO

The objective of this study was to investigate the production and properties of mixed pellets made from rubberwood (Hevea brasiliensis Muell. Arg) and refuse-derived fuel (RDF) waste with no added binder. Three different conditions of mixed pellets were developed to compare their chemical and physical properties to rubberwood pellets. The produced samples were subjected to both ultimate and proximate analyses. The contents of C, H, N, S, and Cl significantly increased with the increasing amount of refuse-derived fuel in the samples, resulting in reduction of the volatile matter. The mechanical durability of the pellet samples ranged between an average value of 98 and 99%. Mixed pellets containing 50% of rubberwood and 50% of refuse-derived fuel have improved heating values by 22.21% compared to rubberwood pellets. Moreover, mixed pellets having 50% of wood and 50% of refuse-derived fuel had the highest density and the highest energy compared to the other samples. Based on the findings of this study, it appears that the manufactured mixed pellets have the potential to be used as high-energy fuel.

16.
Polymers (Basel) ; 14(11)2022 May 26.
Artigo em Inglês | MEDLINE | ID: mdl-35683838

RESUMO

The purpose of this study was to prepare low-viscosity lignin-based polyurethane (LPU) resins for the modification of ramie (Boehmeria nivea (L.) Gaudich) fiber via impregnation to improve the fiber's thermal and mechanical properties. Low-viscosity LPU resins were prepared by dissolving lignin in 20% NaOH and then adding polymeric 4,4-methane diphenyl diisocyanate (pMDI, 31% NCO) with a mole ratio of 0.3 NCO/OH. Ramie fiber was impregnated with LPU in a vacuum chamber equipped with a two-stage vacuum pump. Several techniques such as Fourier-transform infrared (FTIR) spectroscopy, differential scanning calorimetry, thermogravimetric analysis, pyrolysis-gas chromatography-mass spectroscopy, field emission-scanning electron microscopy coupled with energy dispersive X-ray (EDX), and a universal testing machine were used to characterize lignin, LPU, and ramie fiber. The LPU resins had low viscosity ranging from 77 to 317 mPa·s-1. According to FTIR and EDX analysis, urethane bonds were formed during the synthesis of LPU resins and after impregnation into ramie fibers. After impregnation, the reaction between the LPU's urethane group and the hydroxy group of ramie fiber increased thermal stability by an average of 6% and mechanical properties by an average of 100% compared to the untreated ramie fiber. The highest thermal stability and tensile strength were obtained at ramie impregnated with LPU-ethyl acetate for 30 min, with a residual weight of 22% and tensile strength of 648.7 MPa. This study showed that impregnation with LPU resins can enhance the thermal and mechanical properties of fibers and increase their wider industrial utilization in value-added applications.

17.
Polymers (Basel) ; 14(13)2022 Jun 30.
Artigo em Inglês | MEDLINE | ID: mdl-35808722

RESUMO

Oil palm trunk (OPT) veneers have the potential to be used in the production of plywood for marine applications. However, OPT is not resistant to fungal decay and termites, limiting its use in the production of marine plywood. As a result, in this study, phenolic resin treatment was used to improve the biological durability of OPT and produce marine grade equivalent (MGE) plywood. The OPT veneer was treated with medium molecular weight phenol formaldehyde (MmwPF) resin. The results showed that MmwPF resin with a solid content of 30% resulted in higher weight percent gain and polymer retention. Veneers treated with 30% MmwPF resin were then pressed for more than 10 min at temperatures above 140 °C. Dimensional stability, shear strength, bending strength, fungal decay resistance, and termite resistance were all tested on the plywood produced. The results of this study revealed that MGE plywood has satisfactory bonding quality and excellent biological durability. Good bending strength was recorded for the MGE plywood with modulus of rupture and modulus of elasticity ranged between 31.03 and 38.85 MPa and 4110 and 5120 MPa, respectively. Rubberwood, as a reference sample in this study, is not durable (Class 5) against white rot fungi and is moderately durable (Class III) against subterranean termite attacks. Interestingly, MGE plywood produced in this study was found very durable (Class 1) against white rot fungi. It is also durable (Class II) and very durable (Class I) against termite attacks, depending on the pressing parameters employed. Based on their outstanding bonding quality, bending strength, and biological durability, the study confirmed the feasibility of OPT plywood for marine applications.

18.
Polymers (Basel) ; 13(3)2021 Jan 29.
Artigo em Inglês | MEDLINE | ID: mdl-33573036

RESUMO

Plant fibers have become a highly sought-after material in the recent days as a result of raising environmental awareness and the realization of harmful effects imposed by synthetic fibers. Natural plant fibers have been widely used as fillers in fabricating plant-fibers-reinforced polymer composites. However, owing to the completely opposite nature of the plant fibers and polymer matrix, treatment is often required to enhance the compatibility between these two materials. Interfacial adhesion mechanisms are among the most influential yet seldom discussed factors that affect the physical, mechanical, and thermal properties of the plant-fibers-reinforced polymer composites. Therefore, this review paper expounds the importance of interfacial adhesion condition on the properties of plant-fiber-reinforced polymer composites. The advantages and disadvantages of natural plant fibers are discussed. Four important interface mechanism, namely interdiffusion, electrostatic adhesion, chemical adhesion, and mechanical interlocking are highlighted. In addition, quantifying and analysis techniques of interfacial adhesion condition is demonstrated. Lastly, the importance of interfacial adhesion condition on the performances of the plant fiber polymer composites performances is discussed. It can be seen that the physical and thermal properties as well as flexural strength of the composites are highly dependent on the interfacial adhesion condition.

19.
Polymers (Basel) ; 13(9)2021 Apr 27.
Artigo em Inglês | MEDLINE | ID: mdl-33925266

RESUMO

In this review, the potential of natural fiber and kenaf fiber (KF) reinforced PLA composite filament for fused deposition modeling (FDM) 3D-printing technology is highlighted. Additive manufacturing is a material-processing method in which the addition of materials layer by layer creates a three-dimensional object. Unfortunately, it still cannot compete with conventional manufacturing processes, and instead serves as an economically effective tool for small-batch or high-variety product production. Being preformed of composite filaments makes it easiest to print using an FDM 3D printer without or with minimum alteration to the hardware parts. On the other hand, natural fiber-reinforced polymer composite filaments have gained great attention in the market. However, uneven printing, clogging, and the inhomogeneous distribution of the fiber-matrix remain the main challenges. At the same time, kenaf fibers are one of the most popular reinforcements in polymer composites. Although they have a good record on strength reinforcement, with low cost and light weight, kenaf fiber reinforcement PLA filament is still seldom seen in previous studies. Therefore, this review serves to promote kenaf fiber in PLA composite filaments for FDM 3D printing. To promote the use of natural fiber-reinforced polymer composite in AM, eight challenges must be solved and carried out. Moreover, some concerns arise to achieve long-term sustainability and market acceptability of KF/PLA composite filaments.

20.
Polymers (Basel) ; 13(20)2021 Oct 12.
Artigo em Inglês | MEDLINE | ID: mdl-34685253

RESUMO

The study investigated the effects of the addition of starch on the properties of oil palm biomass particleboard bonded with citric acid. Three kinds of oil palm biomasses were used in this study for the fabrication of particleboard, namely, oil palm frond (OPF), oil palm trunk (OPT), and empty fruit bunch (EFB) particles. Citric acid and tapioca starch at the mixing ratios of 100:0, 87.5:12.5, and 75:25 were prepared at a 60% solid content. A 30% resin content based on the oven-dried weight of the oil palm biomass particles was used. The sprayed particles were pre-dried at 80 °C for 12 h before being hot-pressed at 180 °C and 4 MPa pressure for 10 min. The physical and mechanical properties of the particleboard were evaluated. The mixtures of citric acid and tapioca starch were characterized by thermogravimetric analysis (TGA). Thermal stability of citric acid was reduced after the addition of tapioca starch. The addition of 12.5% tapioca starch improved the bending strength of the particleboard but increased the thickness swelling slightly. All UF-bonded particleboard exhibited significantly inferior performance than that of citric-acid-bonded particleboard. Citric-acid-bonded particleboard maintained its original shape after being subjected to a cyclic-aging treatment, while the UF-bonded particleboard disintegrated half way through the treatment. The performance of EFB particleboard was significantly inferior to its OPT and OPF counterparts.

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