Energy-Dependent Particle Size Distribution Models for Multi-Disc Mill.

Comminution is important in the processing of biological materials, such as cereal grains, wood biomass, and food waste. The most popular biomaterial grinders are hammer and roller mills. However, the grinders with great potential in the processing of biomass are mills that use cutting, e.g., disc mills. When it comes to single-disc and multi-disc grinders, there are not many studies describing the relationships between energy, motion, material, and processing or describing the effect of grinding, meaning the size distribution of a product. The relationship between the energy and size reduction ratio of disc-type grinder designs has also not been sufficiently explored. The purpose of this paper was to develop models for the particle size distribution of the ground product in multi-disc mills depending on the variable process parameters, i.e., disc rotational velocity and, consequently, power consumption, and the relationship between the grinding energy and the shape of graining curves, which would help predict the product size reduction ratio for these machines. The experiment was performed using a five-disc mill, assuming the angular velocity of the grinder discs was variable. Power consumption, product particle size, and specific comminution energy were recorded during the tests. The Rosin-Rammler-Sperling-Bennet (RRSB) distribution curves were established for the ground samples, and the relationships between distribution coefficients and the average angular velocity of grinder discs, power consumption, and specific comminution energy were determined. The tests showed that the specific comminution energy increases as the size reduction ratio increases. It was also demonstrated that the RRSB distribution coefficients could be represented by the functions of angular velocities, power consumption, and specific comminution energy. The developed models will be a source of information for numerical modelling of comminution processes.

Manufacturing and Recycling Impact on Environmental Life Cycle Assessment of Innovative Wind Power Plant Part 2/2.

The process of conversion of wind kinetic energy into electricity in innovative wind power plant emits practically no harmful substances into the environment. However, the production stage of its components requires a lot of energy and materials. The biggest problem during production planning process of an innovative wind power plant is selection of materials and technologies and, consequently, the waste generated at this stage. Therefore, the aim of this publication was to conduct an environmental analysis of the life cycle of elements of a wind turbine by means of life cycle assessment (LCA) method. The object of the research was a wind power plant divided into five sets of components (tower, turbine structure, rotors, generators, and instrumentation), made mainly of steel and small amounts of polymer materials. Eco-indicator 99 was used as an analytical procedure. The impact of the subjects of analysis on human health, ecosystem quality and resources was assessed. Among the analyzed components, the highest level of negative impact on the environment was characterized by the life cycle of the wind turbine tower. The application of recycling processes is reducing the negative impact on the environment in the perspective of the entire life cycle of all studied elements of the wind power plant construction.

Managing the Uncertainty and Accuracy of Life Cycle Assessment Results for the Process of Beverage Bottle Moulding.

Using environmentally friendly materials in the technological process of bottle production fits perfectly into the idea of sustainable development. The use of natural raw materials as well as conscious energy consumption are strategic aspects that should be considered in order to improve the effectiveness of the bottle moulding process. This paper presents a new and structured approach to the analysis of uncertainty and sensitivity in life cycle assessment, one developed in order to support the design process of environmentally friendly food packaging materials. With regard to this "probabilistic" approach to life cycle assessment, results are expressed as ranges of environmental impacts, and alternative solutions are developed while offering the concept of input uncertainty and the effect thereof on the final result. This approach includes: (1) the evaluation of the quality of inputs (represented by the origin matrix); (2) the reliability of results and (3) the uncertainty of results (the Monte Carlo method). The use of the methodology is illustrated based on an experiment conducted with real data from the technological process of bottle production. The results provide insight into the uncertainty of life cycle assessment indicators regarding global warming, acidification and the use of arable fields and farmland.

Assessment of the Environmental Impact of a Car Tire throughout Its Lifecycle Using the LCA Method.

There are numerous threats to the natural environment that pose a significant risk both to the environment and to human health, including car tires. Thus, there is a need to determine the impact of the life cycle of car tires on the environment, starting with the processes of raw materials acquisition, production, and ending with end-of-life management. Therefore, the authors of this study chose to do research on passenger car tires (size: P205/55/R16). As part of the research, the life cycle assessment (LCA) of traditional car tires was performed with the use of the Eco-indicator 99, cumulative energy demand (CED), and Intergovernmental Panel on Climate Change (IPCC) methods. The level of negative effects was determined for the life cycle of a tire and its particular stages: Production, use, and end of life. The negative impact on the atmosphere, soil, and water, as well as on human health, the environment, and natural resources was also investigated. The results show that the most energy-absorbing stage of a car tire life cycle is the use stage. It was found that the most harmful impact involves the depletion of natural resources and emissions into the atmosphere. Recycling car tires reduces their negative environmental impact during all their life cycle stages.

Antibacterial Effect of Au Implantation in Ductile Nanocomposite Multilayer (TiAlSiY)N/CrN Coatings.

A multilayered nanocomposite designed for biomedical applications based on (TiAlSiY)N/CrN coating implanted by heavy Au- ions is studied. Ion irradiation produced formation in the upper-surface of local amorphous clusters. The obtained composite system was characterized by SEM-EDS, RBS, SIMS, HRTEM, STEM, and nanoindentation mechanical tests, inspecting microstructure, phase state, elemental composition and surface defectiveness. The range of ion impact with correlation to TRIM simulations amounted to 23.5 nm with visible dislocations and interstitial loops indicating the nanopores' creation up/lengthways to the interface boundary. Mechanical parameters remain stable with a slight decrease (less than 2%) in hardness along with an increase in ductility. The antibacterial effect was evaluated in vitro by agar-diffusion and time-kill (72 h) assessments to define both cell-killing mechanisms: dry surface-contact and cytotoxic golden ions-release into moist environment. The identified antibacterial activity within implantation was 2-2.5 times higher due to inhibition zone diameter and antibacterial rate increase. The Au- implanted composite exhibits excellent defense against Gram-negative and Gram-positive bacteria without appreciable surface contamination. Possible biophysical and chemical mechanisms of microorganisms' disruption and annihilation were proposed and analyzed. The present study shows that produced composite has large potential for use in biomedical areas.