Multilayer Core-Shell Fiber Device for Improved Strain Sensing and Supercapacitor Applications.

1D fiber devices, known for their exceptional flexibility and seamless integration capabilities, often face trade-offs between desired wearable application characteristics and actual performance. In this study, a multilayer device composed of carbon nanotube (CNT), transition metal carbides/nitrides (MXenes), and cotton fibers, fabricated using a dry spinning method is presented, which significantly enhances both strain sensing and supercapacitor functionality. This core-shell fiber design achieves a record-high sensitivity (GF ≈ 4500) and maintains robust durability under various environmental conditions. Furthermore, the design approach markedly influences capacitance, correlating with the percentage of active material used. Through systematic optimization, the fiber device exhibited a capacitance 26-fold greater than that of a standard neat CNT fiber, emphasizing the crucial role of innovative design and high active material loading in improving device performance.

Laser Doppler vibrometry measurements of acoustic attenuation in optical fiber waveguides.

Fiber Bragg grating (FBG) sensors have been widely applied for structural health monitoring applications. In some applications, remote bonding of the optical fiber is applied, where ultrasonic waves are coupled from the structure to the optical fiber and propagated along the fiber to the FBG sensor. The distance that this signal can propagate along the optical fiber without decaying below a threshold value can be critical to the area of the structure that can be monitored per sensor. In this paper, we develop a method to measure the acoustic mode attenuation of fiber waveguides based on laser Doppler vibrometry (LDV) that is independent of the fiber type. In order to validate the method, we compare attenuation measurements on single-mode optical fibers using both the LDV and FBG sensor methods. Once the method is validated, experimental measurements of different coated and uncoated optical fibers are performed to quantify the role of the fiber diameter on the attenuation coefficient. As the radius of the waveguide decreases, the signal attenuation increases exponentially.

Multimillijoule coherent terahertz bursts from picosecond laser-irradiated metal foils.

Ultrahigh-power terahertz (THz) radiation sources are essential for many applications, for example, THz-wave-based compact accelerators and THz control over matter. However, to date none of the THz sources reported, whether based upon large-scale accelerators or high-power lasers, have produced THz pulses with energies above the millijoule (mJ) level. Here, we report a substantial increase in THz pulse energy, as high as tens of mJ, generated by a high-intensity, picosecond laser pulse irradiating a metal foil. A further up-scaling of THz energy by a factor of ∼4 is observed when introducing preplasmas at the target-rear side. Experimental measurements and theoretical models identify the dominant THz generation mechanism to be coherent transition radiation, induced by the laser-accelerated energetic electron bunch escaping the target. Observation of THz-field-induced carrier multiplication in high-resistivity silicon is presented as a proof-of-concept application demonstration. Such an extremely high THz energy not only triggers various nonlinear dynamics in matter, but also opens up the research era of relativistic THz optics.

Length-dependent carbon nanotube film structures and mechanical properties.

We investigated the microstructures of carbon nanotube (CNT) films and the effect of CNT length on their mechanical performance. 230 µm-, 300 µm-, and 360 µm- long CNTs were grown and used to fabricate CNT films by a winding process. Opposite from the length effect on CNT fibers, it has been found that the mechanical properties of the CNT films decrease with increasing CNT length. Without fiber twisting, short CNTs tend to bundle together tightly by themselves in the film structure, resulting in an enhanced packing density; meanwhile, they also provide a high degree of CNT alignment, which prominently contributes to high mechanical properties of the CNT films. When CNTs are long, they tend to be bent and entangled, which significantly reduce their packing density, impairing the film mechanical behaviors severely. It has also been unveiled that the determinant effect of the CNT alignment on the film mechanical properties is more significant than that of the film packing density. These findings provide guidance on the optimal CNT length when attempting to fabricate high-performance macroscopic CNT assemblies.

Microfluidic Behavior of Alumina Nanotube-Based Pathways within Hydrophobic CNT Barriers.

The use of porous micro-and nanostructured materials within microfluidic devices results in unique fluid transport characteristics. In this paper, we investigate the microfluidic behavior of hybrid alumina nanotube-based pathways within the hydrophobic carbon nanotube (CNT) barriers. These hybrid systems provide unique benefits for potential liquid transport control in porous structures with real-time sensing of fluids. In particular, we examine how the alignment of the alumina nanostructures with high internal porosity enables increased capillary action and sensitivity of detection. Based on the Lucas and Washburn model (LW) and the modified LW models, the microfluidic behavior of these systems is detailed. The time exponent prediction from the models for capillary transport in porous media is determined to be ≤0.5. The experimental results demonstrate that the average capillary rise in the nanostructured media driven by a capillary force follows t0.7. The hydrophilic/electrically insulating and hydrophobic/electrically conductive patterned structures of the device are used for electronic measurements within the microfluidic channels. The device structure enables the detection of fluid samples of very low analyte concentrations (1 µM) that can be achieved due to the very high surface area of the hybrid structure combined with the electrical conductivity of the CNT support structure.

Laser-etch patterning of metal oxide coated carbon nanotube 3D architectures.

This paper describes a way to fabricate novel hybrid low density nanostructures containing both carbon nanotubes (CNTs) and ceramic nanotubes. Using atomic layer deposition, a thin film of aluminum oxide was conformally deposited on aligned multiwall CNT foams in which the CNTs make porous, three-dimensional interconnected networks. A CO2 laser was used to etch pure alumina nanotube structures by burning out the underlying CNT substrate in discrete locations via the printed laser pattern. Structural and morphological transitions during the calcination process of aluminum oxide coated CNTs were investigated through in situ transmission electron microscopy and high-resolution scanning electron microscopy. Laser parameters were optimized to etch the CNT away (i.e. etching speed, power and focal length) while minimizing damage to the alumina nanotubes due to overheating. This study opens a new route for fabricating very low density three dimensionally patterned materials with areas of dissimilar materials and properties. To demonstrate the attributes of these structures, the etched areas were used toward anisotropic microfluidic liquid flow. The demonstration used the full thickness of the material to make complex pathways for the liquid flow in the structure. Through tuning of processing conditions, the alumina nanotube (etched) regions became hydrophilic while the bulk material remained hydrophobic and electrically conductive.

Modifying the morphology and properties of aligned CNT foams through secondary CNT growth.

In this work, we report for the first time, growth of secondary carbon nanotubes (CNTs) throughout a three-dimensional assembly of CNTs. The assembly of nanotubes was in the form of aligned CNT/carbon (ACNT/C) foams. These low-density CNT foams were conformally coated with an alumina buffer layer using atomic layer deposition. Chemical vapor deposition was further used to grow new CNTs. The CNT foam's extremely high porosity allowed for growth of secondary CNTs inside the bulk of the foams. Due to the heavy growth of new nanotubes, density of the foams increased more than 2.5 times. Secondary nanotubes had the same graphitic quality as the primary CNTs. Microscopy and chemical analysis revealed that the thickness of the buffer layer affected the diameter, nucleation density as well as growth uniformity across the thickness of the foams. The effects of secondary nanotubes on the compressive mechanical properties of the foams was also investigated.

Bi-directional ultrasonic wave coupling to FBGs in continuously bonded optical fiber sensing.

Fiber Bragg grating (FBG) sensors are typically spot-bonded onto the surface of a structure to detect ultrasonic waves in laboratory demonstrations. However, to protect the rest of the optical fiber from any environmental damage during real applications, bonding the entire length of fiber, called continuous bonding, is commonly done. In this paper, we investigate the impact of continuously bonding FBGs on the measured Lamb wave signal. In theory, the ultrasonic wave signal can bi-directionally transfer between the optical fiber and the plate at any adhered location, which could potentially produce output signal distortion for the continuous bonding case. Therefore, an experiment is performed to investigate the plate-to-fiber and fiber-to-plate signal transfer, from which the signal coupling coefficient of each case is theoretically estimated based on the experimental data. We demonstrate that the two coupling coefficients are comparable, with the plate-to-fiber case approximately 19% larger than the fiber-to-plate case. Finally, the signal waveform and arrival time of the output FBG responses are compared between the continuous and spot bonding cases. The results indicate that the resulting Lamb wave signal output is only that directly detected at the FBG location; however, a slight difference in signal waveform is observed between the two bonding configurations. This paper demonstrates the practicality of using continuously bonded FBGs for ultrasonic wave detection in structural health monitoring (SHM) applications.

Ultralight Interconnected Metal Oxide Nanotube Networks.

Record-breaking ultralow density aluminum oxide structures are prepared using a novel templating technique. The alumina structures are unique in that they are comprised by highly aligned and interconnected nanotubes yielding anisotropic behavior. Large-scale network structures with complex form-factors can easily be made using this technique. The application of the low density networks as humidity sensing materials as well as thermal insulation is demonstrated.

Increasing signal amplitude in fiber Bragg grating detection of Lamb waves using remote bonding.

Networks of fiber Bragg grating (FBG) sensors can serve as structural health monitoring systems for large-scale structures based on the collection of ultrasonic waves. The demodulation of structural Lamb waves using FBG sensors requires a high signal-to-noise ratio because the Lamb waves are of low amplitudes. This paper compares the signal transfer amplitudes between two adhesive mounting configurations for an FBG to detect Lamb waves propagating in an aluminum plate: a directly bonded FBG and a remotely bonded FBG. In the directly bonded FBG case, the Lamb waves create in-plane and out-of-plane displacements, which are transferred through the adhesive bond and detected by the FBG sensor. In the remotely bonded FBG case, the Lamb waves are converted into longitudinal and flexural traveling waves in the optical fiber at the adhesive bond, which propagate through the optical fiber and are detected by the FBG sensor. A theoretical prediction of overall signal attenuation also is performed, which is the combination of material attenuation in the plate and optical fiber and attenuation due to wave spreading in the plate. The experimental results demonstrate that remote bonding of the FBG significantly increases the signal amplitude measured by the FBG.

Strong and Conductive Dry Carbon Nanotube Films by Microcombing.

In order to maximize the carbon nanotube (CNT) buckypaper properties, it is critical to improve their alignment and reduce their waviness. In this paper, a novel approach, microcombing, is reported to fabricate aligned CNT films with a uniform structure. High level of nanotube alignment and straightness was achieved using sharp surgical blades with microsized features at the blade edges to comb single layer of CNT sheet. These microcombs also reduced structural defects within the film and enhanced the nanotube packing density. Following the microcombing approach, the as-produced CNT films demonstrated a tensile strength of up to 3.2 GPa, Young's modulus of up to 172 GPa, and electrical conductivity of up to 1.8 × 10(5) S m(-1) , which are much superior to previously reported CNT films or buckypapers. More importantly, this novel technique requires less rigorous process control and can construct CNT films with reproducible properties.

Multifunctional and Washable Carbon Nanotube-Wrapped Textile Yarns for Wearable E-Textiles.

Carbon nanotube (CNT) yarns are promising for wearable electronic applications due to their excellent electromechanical and thermal properties and structural flexibility. A spinning system was customized to produce CNT-wrapped textile yarns for wearable applications. By adjusting the spinning parameters and core yarn, a highly tailored hybrid CNT yarn could be produced for textile processing, e.g., knitting and weaving. The electrical resistance and mechanical properties of the yarn are influenced by the core yarn. The high flexibility of the yarn enabled state-of-the-art three-dimensional (3D) knitting of the CNT-wrapped yarn for the first time. Using the 3D knitted technology, CNT-wrapped textile yarns were seamlessly integrated into a wrist band and the index finger of a glove. The knitted structure exhibited a large resistance change under strain and precisely recorded the signal under the different movements of the finger and wrist. When the knitted fabric was connected to a power source, rapid heating above skin temperature was observed at a low voltage. This work presents a novel hybrid yarn for the first time, which sustained 30 washing cycles without performance degradation. By changing the core yarn, a highly stretchable and multimodal sensing system could be developed for wearable applications.

Joint Theoretical and Experimental Study of Stress Graphitization in Aligned Carbon Nanotube/Carbon Matrix Composites.

Stress graphitization is a unique phenomenon at the carbon nanotube (CNT)-matrix interfaces in CNT/carbon matrix (CNT/C) composites. A lack of fundamental atomistic understanding of its evolution mechanisms and a gap between the theoretical and experimental research have hindered the pursuit of utilizing this phenomenon for producing ultrahigh-performance CNT/C composites. Here, we performed reactive molecular dynamics simulations along with an experimental study to explore stress graphitization mechanisms of a CNT/polyacrylonitrile (PAN)-based carbon matrix composite. Different CNT contents in the composite were considered, while the nanotube alignment was controlled in one direction in the simulations. We observe that the system with a higher CNT content exhibits higher localized stress concentration in the periphery of CNTs, causing alignment of the nitrile groups in the PAN matrix along the CNTs, which subsequently results in preferential dehydrogenation and clustering of carbon rings and eventually graphitization of the PAN matrix when carbonized at 1500 K. These simulation results have been validated by experimentally produced CNT/PAN-based carbon matrix composite films, with transmission electron microscopy images showing the formation of additional graphitic layers converted by the PAN matrix around CNTs, where 82 and 144% improvements of the tensile strength and Young's modulus are achieved, respectively. The presented atomistic details of stress graphitization can provide guidance for further optimizing CNT-matrix interfaces in a more predictive and controllable way for the development of novel CNT/C composites with high performance.

Electrospun Carbon Nanotube-Based Scaffolds Exhibit High Conductivity and Cytocompatibility for Tissue Engineering Applications.

Carbon nanotubes (CNTs) are known for their excellent conductive properties. Here, we present two novel methods, "sandwich" (sCNT) and dual deposition (DD CNT), for incorporating CNTs into electrospun polycaprolactone (PCL) and gelatin scaffolds to increase their conductance. Based on CNT percentage, the DD CNT scaffolds contain significantly higher quantities of CNTs than the sCNT scaffolds. The inclusion of CNTs increased the electrical conductance of scaffolds from 0.0 ± 0.00 kS (non-CNT) to 0.54 ± 0.10 kS (sCNT) and 5.22 ± 0.49 kS (DD CNT) when measured parallel to CNT arrays and to 0.25 ± 0.003 kS (sCNT) and 2.85 ± 1.12 (DD CNT) when measured orthogonally to CNT arrays. The inclusion of CNTs increased fiber diameter and pore size, promoting cellular migration into the scaffolds. CNT inclusion also decreased the degradation rate and increased hydrophobicity of scaffolds. Additionally, CNT inclusion increased Young's modulus and failure load of scaffolds, increasing their mechanical robustness. Murine fibroblasts were maintained on the scaffolds for 30 days, demonstrating high cytocompatibility. The increased conductivity and high cytocompatibility of the CNT-incorporated scaffolds make them appropriate candidates for future use in cardiac and neural tissue engineering.

Carbon nanotube yarn strain sensors.

Carbon nanotube (CNT) based sensors are often fabricated by dispersing CNTs into different types of polymer. In this paper, a prototype carbon nanotube (CNT) yarn strain sensor with excellent repeatability and stability for in situ structural health monitoring was developed. The CNT yarn was spun directly from CNT arrays, and its electrical resistance increased linearly with tensile strain, making it an ideal strain sensor. It showed consistent piezoresistive behavior under repetitive straining and unloading, and good resistance stability at temperatures ranging from 77 to 373 K. The sensors can be easily embedded into composite structures with minimal invasiveness and weight penalty. We have also demonstrated their ability to monitor crack initiation and propagation.

Ion Beam Modification of Carbon Nanotube Yarn in Air and Vacuum.

We studied the effects ion beam irradiation on carbon nanotube (CNT) yarns. CNT yarn was fabricated by drawing and spinning CNT sheets from a vertically aligned CNT forest. The yarn was irradiated by 2.5 MeV protons in either vacuum or air. Irradiation in air was achieved by directing the proton beam through a 0.025 mm thick Ti window. Irradiation in vacuum occurred at a pressure of <10-6 torr at room temperature and at an elevated temperature of 600 °C. Tensile testing revealed that CNT yarn irradiated in air increased in tensile strength with increasing proton fluence. For yarn irradiated in vacuum, however, the strength decreased with increasing fluence. We believe that irradiation-induced excitation and trapping/bonding of gas atoms between tubes may play a role for the mechanical property changes.

Remarkably enhanced thermal transport based on a flexible horizontally-aligned carbon nanotube array film.

It has been more than a decade since the thermal conductivity of vertically aligned carbon nanotube (VACNT) arrays was reported possible to exceed that of the best thermal greases or phase change materials by an order of magnitude. Despite tremendous prospects as a thermal interface material (TIM), results were discouraging for practical applications. The primary reason is the large thermal contact resistance between the CNT tips and the heat sink. Here we report a simultaneous sevenfold increase in in-plane thermal conductivity and a fourfold reduction in the thermal contact resistance at the flexible CNT-SiO2 coated heat sink interface by coupling the CNTs with orderly physical overlapping along the horizontal direction through an engineering approach (shear pressing). The removal of empty space rapidly increases the density of transport channels, and the replacement of the fine CNT tips with their cylindrical surface insures intimate contact at CNT-SiO2 interface. Our results suggest horizontally aligned CNT arrays exhibit remarkably enhanced in-plane thermal conductivity and reduced out-of-plane thermal conductivity and thermal contact resistance. This novel structure makes CNT film promising for applications in chip-level heat dissipation. Besides TIM, it also provides for a solution to anisotropic heat spreader which is significant for eliminating hot spots.

Ultralight anisotropic foams from layered aligned carbon nanotube sheets.

In this work, we present large scale, ultralight aligned carbon nanotube (CNT) structures which have densities an order of magnitude lower than CNT arrays, have tunable properties and exhibit resiliency after compression. By stacking aligned sheets of carbon nanotubes and then infiltrating with a pyrolytic carbon (PyC), resilient foam-like materials were produced that exhibited complete recovery from 90% compressive strain. With density as low as 3.8 mg cm(-3), the foam structure is over 500 times less dense than bulk graphite. Microscopy revealed that PyC coated the junctions among CNTs, and also increased CNT surface roughness. These changes in the morphology explain the transition from inelastic behavior to foam-like recovery of the layered CNT sheet structure. Mechanical and thermal properties of the foams were tuned for different applications through variation of PyC deposition duration while dynamic mechanical analysis showed no change in mechanical properties over a large temperature range. Observation of a large and linear electrical resistance change during compression of the aligned CNT/carbon (ACNT/C) foams makes strain/pressure sensors a relevant application. The foams have high oil absorption capacities, up to 275 times their own weight, which suggests they may be useful in water treatment and oil spill cleanup. Finally, the ACNT/C foam's high porosity, surface area and stability allow for demonstration of the foams as catalyst support structures.

High performance carbon nanotube--polymer nanofiber hybrid fabrics.

Stable nanoscale hybrid fabrics containing both polymer nanofibers and separate and distinct carbon nanotubes (CNTs) are highly desirable but very challenging to produce. Here, we report the first instance of such a hybrid fabric, which can be easily tailored to contain 0-100% millimeter long CNTs. The novel CNT - polymer hybrid nonwoven fabrics were created by simultaneously electrospinning nanofibers onto aligned CNT sheets which were drawn and collected on a grounded, rotating mandrel. Due to the unique properties of the CNTs, the hybrids show very high tensile strength, very small pore size, high specific surface area and electrical conductivity. In order to further examine the hybrid fabric properties, they were consolidated under pressure, and also calendered at 70 °C. After calendering, the fabric's strength increased by an order of magnitude due to increased interactions and intermingling with the CNTs. The hybrids are highly efficient as aerosol filters; consolidated hybrid fabrics with a thickness of 20 microns and areal density of only 8 g m(-2) exhibited ultra low particulate (ULPA) filter performance. The flexibility of this nanofabrication method allows for the use of many different polymer systems which provides the opportunity for engineering a wide range of nanoscale hybrid materials with desired functionalities.

Conformal atomic layer deposition of alumina on millimeter tall, vertically-aligned carbon nanotube arrays.

Atomic layer deposition (ALD) can be used to coat high aspect ratio and high surface area substrates with conformal and precisely controlled thin films. Vertically aligned arrays of multiwalled carbon nanotubes (MWCNTs) with lengths up to 1.5 mm were conformally coated with alumina from base to tip. The nucleation and growth behaviors of Al2O3 ALD precursors on the MWCNTs were studied as a function of CNT surface chemistry. CNT surfaces were modified through a series of post-treatments including pyrolytic carbon deposition, high temperature thermal annealing, and oxygen plasma functionalization. Conformal coatings were achieved where post-treatments resulted in increased defect density as well as the extent of functionalization, as characterized by X-ray photoelectron spectroscopy and Raman spectroscopy. Using thermogravimetric analysis, it was determined that MWCNTs treated with pyrolytic carbon and plasma functionalization prior to ALD coating were more stable to thermal oxidation than pristine ALD coated samples. Functionalized and ALD coated arrays had a compressive modulus more than two times higher than a pristine array coated for the same number of cycles. Cross-sectional energy dispersive X-ray spectroscopy confirmed that Al2O3 could be uniformly deposited through the entire thickness of the vertically aligned MWCNT array by manipulating sample orientation and mounting techniques. Following the ALD coating, the MWCNT arrays demonstrated hydrophilic wetting behavior and also exhibited foam-like recovery following compressive strain.