Effect of burn-out temperature on magnetic keepers in cast noble metal alloy posts.

STATEMENT OF PROBLEM: Early loss of magnetic keepers in cast gold posts is seen in clinical practice. PURPOSE: The purpose of this vitro study was to investigate the effect of burn-out temperature on the retention of magnetic keepers in cast gold alloy and on the thickness of the oxide layer at the keeper-alloy interface. MATERIAL AND METHODS: One hundred and five keepers (Magfit EX) were cast with gold alloy (Protor 3) at 3 different burn-out temperatures: 500 degrees C, 600 degrees C, or 700 degrees C (n=35). To test for retention of keepers, 60 specimens (n=20) were tested to failure in tension mode in a universal testing machine (UTM); 45 specimens (n=15) were sectioned, and the interface was evaluated under a scanning electron microscope (SEM). Tensile force data were analyzed with 1-way ANOVA, and SEM data were analyzed with 1-way repeated measures ANOVA. Bonferroni multiple comparisons were performed for post hoc analysis (alpha=.05). RESULTS: Retention of the keepers was significantly higher at lower burn-out temperatures (P<.001). The retention of the keepers became unpredictable and immediate failures were observed at a burn-out temperature of 700 degrees C. Oxide formation at the keeper-alloy interface was significantly less at lower burn-out temperatures (P<.001). CONCLUSIONS: A burn-out temperature of 500 degrees C for casting the Magfit EX keeper with type IV high-strength gold alloy is recommended.

A quality assessment of the casting process on magnetic keepers.

PURPOSE: The objective of this study was to qualitatively investigate the effect of the burn-out (mold) temperature, investment material, and casting alloy on the surface integrity of the Magfit EX keeper. MATERIALS AND METHODS: Forty-two Magfit EX keepers were waxed-up, invested in five investment materials (Beauty-Cast, Cristobalite, CM-10, Cera-Fina, Castorit-super), and subjected to burn-out temperatures ranging from 450 to 700 degrees C at intervals of 50 degrees C. The keeper samples were then cast into copings with three alloys (Castwell, Protor 3, Optimum) under standard conditions. The keeper surfaces were then examined under a microscope, and the compositions were assessed by an X-ray micro-analyzer in a scanning electron microscope (SEM). A new keeper served as control. RESULTS: At a burn-out temperature of 550 degrees C, the keeper surface started to disintegrate. X-ray micro-analysis showed an increase in oxygen content with increasing temperature. At 700 degrees C, the keeper surface disintegrated, and the composition differed markedly from that of the new keeper. The keeper surfaces were intact with all investments except those with Beauty-Cast. The keeper surfaces were found to be damaged when the casting alloy was Optimum. CONCLUSIONS: Beauty-Cast investment with a burn-out temperature of 700 degrees C is unsuitable for casting the Magfit EX keeper-coping unit. Also, high fusing alloys are not recommended for casting Magfit EX keepers.