Developing a Biomechanical Testing Setup of the Pelvis-Part II: Experimental Testing.

Biomechanical testbench emulating the physiological loading of the pelvis is crucial in developing reconstructive implants for fragility fractures of the pelvis. Additionally, it will help understand the influence of the common daily loading on the pelvic ring. However, most reported experimental studies were mainly comparative with simplified loading and boundary conditions. In Part I of our study, we described the concept of the computational experiment design to design and construct a biomechanical testbench emulating the gait movement of the pelvis. The 57 muscles and joints' contact forces were reduced to four force actuators and one support, producing a similar stress distribution. The experimental setup is explained in this paper and some experimental results are presented. In addition, a series of repeatability and reproducibility tests were conducted to assess the test stand capabilities of replicating the gait physiological loading. The calculated stresses and the experimentally recorded strains showed that the pelvic ring response to the loading always follows the loaded leg side during the gait cycle. Furthermore, the experimental results of the pelvis displacement and strain at selected locations match the numerical ones. The developed test stand and the concept of computational experiment design behind it provide guidelines on how to design biomechanical testing equipment with physiological relevance.

Developing a Biomechanical Testing Setup of the Pelvis-Part I: Computational Design of Experiments.

Biomechanics of the human pelvis and the associated implants are still a medical and engineering debated topic. Today, no biomechanical testing setup is dedicated to pelvis testing and associated reconstructive implants with accepted clinical relevance. This paper uses the computational experiment design procedure to numerically design a biomechanical test stand that emulates the pelvis physiological gait loading. The numerically designed test stand reduces the 57 muscles and joints' contact forces iteratively to only four force actuators. Two hip joints' contact forces and two equivalent muscle forces with a maximum magnitude of 2.3 kN are applied in a bilateral reciprocating action. The stress distribution of the numerical model of the developed test stand is very similar to that of the numerical model of the pelvis with all 57 muscles and joint forces. For instance, at the right arcuate line, the state of stress is identical. However, at the location of superior rami, there is a deviation ranging from 2% to 20% between the two models. The boundary conditions and the nature of loading adopted in this study are more realistic regarding the clinical relevance than state-of-the-art. The numerically developed biomechanical testing setup of the pelvis in this numerical study (Part I) was found to be valid for the experimental testing of the pelvis. The construct of the testing setup and the experimental testing of an intact pelvis under gait loading are discussed in detail in Part II: Experimental Testing.

Application of Functionally Graded Shell Lattice as Infill in Additive Manufacturing.

The significance of lightweight designs has become increasingly paramount due to the growing demand for sustainability. Consequently, this study aims to demonstrate the potential of utilising a functionally graded lattice as an infill structure in designing an additively manufactured bicycle crank arm to achieve construction lightness. The authors seek to determine whether functionally graded lattice structures can be effectively implemented and explore their potential real-world applications. Two aspects determine their realisations: the lack of adequate design and analysis methods and the limitations of existing additive manufacturing technology. To this end, the authors employed a relatively simple crank arm and design exploration methods for structural analysis. This approach facilitated the efficient identification of the optimal solution. A prototype was subsequently developed using fused filament fabrication for metals, enabling the production of a crank arm with the optimised infill. As a result, the authors developed a lightweight and manufacturable crank arm showing a new design and analysis method implementable in similar additively manufactured elements. The percentage increase of a stiffness-to-mass ratio of 109.6% was achieved compared to the initial design. The findings suggest that the functionally graded infill based on the lattice shell improves structural lightness and can be manufactured.

Experimental and numerical assessment of two reconstructive techniques for the fragility fractures of the pelvis type Ia.

Anterior pelvic ring fractures are common in geriatric patients. The Supraacetabular External Fixator (SEF) is a relatively simple and effective surgical procedure. On the other hand, there is the option of a Subcutaneous Iliopubic Plate (SIP) osteosynthesis. Only limited comparative biomechanical data of these two devices are available. Therefore, this biomechanical study's objective was to compare the stabilizing effect of the SEF versus the SIP in a model of Fragility Fractures of the Pelvis (FFP) type Ia. A test stand for pelvic biomechanics testing that emulates the gait loading cycle with physiological relevance was used. The osteotomy on the right pelvic ring was stabilized either with the SEF or the SIP. Strain gauges were used to measure strain in the pelvic ring. The osteotomy's spatial interfragmentary displacement (SID) was monitored using a 3D digital image correlation system. The SEF stabilization reduced the SID by approximately 10%, whereas the locking SIP could reduce displacement by about 62%. Additionally, the SIP reduced the stress/strain levels by 67% in the posterior pelvic ring. We could demonstrate that the SIP is superior to SEF in treating FFP type Ia as it significantly reduced the osteotomy's SID and the strain in the posterior pelvic ring.

Biocomposites with Epoxy Resin Matrix Modified with Ingredients of Natural Origin.

This study aims to present various forms of cellulose, whose shape depends on the source of origin, and to demonstrate the differences in the influence on the properties of materials produced with its participation. For this purpose, composites with various plant additives have been designed and obtained. Some of them have undergone chemical and pyrolytic modifications. The results of the mechanical, physicochemical and microscopic tests showed differences in cellulose structure, even in the case of very similar sources, and its diversified influence on the characteristics of the obtained materials. The research shows the effect of the use of natural additives and their modified versions on the mechanical properties of the composite based on epoxy resin. It turns out that cellulose modifiers are not only fillers that reduce the price of the final product but can also increase some mechanical properties, e.g., compressive strength, which is an additional advantage and a reason for wider use. The potential of natural resources is not yet fully understood. Relatively recently, people have started to be interested in cellulose on a nanometric scale, as it turns out that it can exist in several different forms with interesting properties.

Influence of UV Ageing on Properties of Printed PLA Containing Graphene Nanopowder.

The present paper analyses the properties of printed polylactic acid (PLA) samples with admixtures of graphene nanopowder (GNP) at wt. 1%, 2% and 4%. The pure polylactide and admixed polylactide printed samples were examined to determine their chemical-physical properties, stiffness, and strength parameters. The tests of tensile, dynamic mechanical analysis (DMA), difference thermogravimetric (TG), and differential scanning calorimetry (DSC) were executed before and after UV (ultraviolet) treatment. The first part of the paper shows the process of manufacturing granulates and filaments mixed with graphene. The second part of the paper concerns the results of the tests made on printed samples. The analysed samples were printed using a Prusa i3 MK3 printer. It transpired that the content of graphene at 1% improved the mechanical parameters of the printed composite by organising its structure. Increasing the amount of graphene caused the values of the measured parameters to drop. This research indicates how important it is to determine the optimal values of nanoadditives in biopolymers.

Strength Properties of 316L and 17-4 PH Stainless Steel Produced with Additive Manufacturing.

The number of additive manufacturing methods and materials is growing rapidly, leaving gaps in the knowledge of specific material properties. A relatively recent addition is the metal-filled filament to be printed similarly to the fused filament fabrication (FFF) technology used for plastic materials, but with additional debinding and sintering steps. While tensile, bending, and shear properties of metals manufactured this way have been studied thoroughly, their fatigue properties remain unexplored. Thus, the paper aims to determine the tensile, fatigue, and impact strengths of Markforged 17-4 PH and BASF Ultrafuse 316L stainless steel to answer whether the metal FFF can be used for structural parts safely with the current state of technology. They are compared to two 316L variants manufactured via selective laser melting (SLM) and literature results. For extrusion-based additive manufacturing methods, a significant decrease in tensile and fatigue strength is observed compared to specimens manufactured via SLM. Defects created during the extrusion and by the pathing scheme, causing a rough surface and internal voids to act as local stress risers, handle the strength decrease. The findings cast doubt on whether the metal FFF technique can be safely used for structural components; therefore, further developments are needed to reduce internal material defects.

The Buckling and Post-Buckling of Steel C-Columns in Elevated Temperature.

This work deals with the investigation of a steel thin-walled C-column subjected to compression due to temperature increase. These experimental studies of the compressed columns in post-buckling state were conducted to determine their load-carrying capacity. To ensure appropriate supports and keeping of columns, plates with grooves were constructed. The tests of the columns' compression for different preloads were carried out. By comparing the experiment results, numerical calculations based on the finite element method (FEM) and the semi-analytical method (SAM) of solution were performed. The computations were executed with the use of full material characteristics with consideration of large strains and deflections. Furthermore, while observing the deformation of columns, a non-contact Digital Correlation ARAMIS® system was employed whose calculated results of deformations are very close to the results of the numerical method. The paper revealed that maximum recorded loads under temperature rise are comparable regardless of a value of initial load. A good correlation in results between used methods was achieved. The main goal of the present work was to assess of behavior of thin-walled compressed steel columns in a temperature-controlled environment till their full damage.

Numerical comparative study of five currently used implants for high tibial osteotomy: realistic loading including muscle forces versus simplified experimental loading.

BACKGROUND: Many different fixation devices are used to maintain the correction angle after medial open wedge high tibial osteotomy (MOWHTO). Each device must provide at least sufficient mechanical stability to avoid loss of correction and unwanted fracture of the contralateral cortex until the bone heals. In the present study, the mechanical stability of following different implants was compared: the TomoFix small stature (sm), the TomoFix standard (std), the Contour Lock, the iBalance and the second generation PEEKPower. Simplified loading, usually consisting of a vertical load applied to the tibia plateau, is used for experimental testing of fixation devices and also in numerical studies. Therefore, this study additionally compared this simplified experimental loading with a more realistic loading that includes the muscle forces. METHOD: Two types of finite element models, according to the considered loading, were created. The first type numerically simulated the static tests of MOWHTO implants performed in a previous experimental biomechanical study, by applying a vertical compressive load perpendicularly to the plateau of the osteotomized tibia. The second type included muscle forces in finite element models of the lower limb with osteotomized tibiae and simulated the stance phase of normal gait. Section forces in the models were determined and compared. Stresses in the implants and contralateral cortex, and micromovements of the osteotomy wedge, were calculated. RESULTS: For both loading types, the stresses in the implants were lower than the threshold values defined by the material strength. The stresses in the lateral cortex were smaller than the ultimate tensile strength of the cortical bone. The implants iBalance and Contour Lock allowed the smallest micromovements of the wedge, while the PEEKPower allowed the highest. There was a correlation between the micromovements of the wedge, obtained for the simplified loading of the tibia, and the more realistic loading of the lower limb at 15% of the gait cycle (Pearson's value r = 0.982). CONCLUSIONS: An axial compressive load applied perpendicularly to the tibia plateau, with a magnitude equal to the first peak value of the knee joint contact forces, corresponds quite well to a realistic loading of the tibia during the stance phase of normal gait (at 15% of the gait cycle and a knee flexion of about 22 degrees). However, this magnitude of the knee joint contact forces overloads the tibia compared to more realistic calculations, where the muscle forces are considered. The iBalance and Contour Lock implants provide higher rigidity to the bone-implant constructs compared to the TomoFix and the PEEKPower plates.