Presence of Shiga toxin-producing Escherichia coli O-groups in small and very-small beef-processing plants and resulting ground beef detected by a multiplex polymerase chain reaction assay.

Shiga toxin-producing Escherichia coli (STEC) are associated with foodborne illnesses, including hemolytic uremic syndrome in humans. Cattle and consequently, beef products are considered a major source of STEC. E. coli O157:H7 has been regulated as an adulterant in ground beef since 1996. The United States Department of Agriculture Food Safety and Inspection Service began regulating six additional STEC (O145, O121, O111, O103, O45, and O26) as adulterants in beef trim and raw ground beef in June 2012. Little is known about the presence of STEC in small and very-small beef-processing plants. Therefore, we propose to determine whether small and very-small beef-processing plants are a potential source of non-O157:H7 STEC. Environmental swabs, carcass swabs, hide swabs, and ground beef from eight small and very-small beef-processing plants were obtained from October 2010 to December 2011. A multiplex polymerase chain reaction assay was used to determine the presence of STEC O-groups: O157, O145, O121, O113, O111, O103, O45, and O26 in the samples. Results demonstrated that 56.6% (154/272) of the environmental samples, 35.0% (71/203) of the carcass samples, 85.2% (23/27) of the hide samples, and 17.0% (20/118) of the ground beef samples tested positive for one or more of the serogroups. However, only 7.4% (20/272) of the environmental samples, 4.4% (9/203) of the carcass samples, and 0% (0/118) ground beef samples tested positive for both the serogroup and Shiga toxin genes. Based on this survey, small and very-small beef processors may be a source of non-O157:H7 STEC. The information from this study may be of interest to regulatory officials, researchers, public health personnel, and the beef industry that are interested in the presence of these pathogens in the beef supply.

Pulsed Ultraviolet Light Decontamination of Meat Conveyor Surfaces.

Contact with continuous belt conveyors during processing results in opportunities for pathogenic and spoilage microorganisms to contaminate meat products. The objective of this project is to investigate the germicidal response on the surface of food-grade conveyor belt materials treated with pulsed ultraviolet (PUV) light. Four conveyor belt types including: a stainless-steel chain-link belt, a polytetrafluoroethylene (PTFE)-coated fabric belt, a solid pliable polymer belt, and a rigid-linked polymer belt, were evaluated for the inactivation of Escherichia coli K12-NSR strain and lactic acid bacteria (LAB). Prior to bacterial inoculation, samples were classified as soiled or unsoiled, based on the presence or absence of pork intramuscular fluid on the surfaces of the conveyor samples. Using a variable speed conveyor, equipped with a Xenon flashlamp positioned 10-cm above the surface, each belt sample was exposed to PUV light at three fixed conveyor speeds: 3.05, 15.24, and 30.48 cm/sec, resulting in a total energy exposure of 3.31, 0.66 and 0.33 J/cm2, respectively. For samples inoculated with E. coli K12-NSR, the surface condition (soiled or unsoiled) by treatment interaction was significant for microbial inactivation on the surface of the rigid polymer linked belt (P < 0.05). For samples inoculated with the LAB cocktail, the same interaction was significant for the PTFE-coated fabric belt and the solid pliable polymer belt (P < 0.05). Microbial reduction ranged from 0.74 to 5.04 log10 CFU/cm2 for E. coli K12-NSR and 0.63 to 4.61 Log10 CFU/cm2 for LAB for the evaluated treatment parameters. The results of this project demonstrate that PUV light is an effective means of decontamination for conveyor belts during food processing.

Investigation of water washes suitable for very small meat plants to reduce pathogens on beef surfaces.

Water washing with a handheld hose was performed on beef surfaces to ascertain the most effective combination of methods needed to remove potentially harmful microorganisms. For these experiments, beef brisket surfaces were experimentally inoculated with a fecal slurry containing Escherichia coli O157:H7, Salmonella Typhimurium, Campylobacter coli, and Campylobacter jejuni. In a pilot study, surfaces were washed with cold water (15 degrees C) at various water pressures, spray distances, application times, and drip times, and remaining bacterial populations were determined following the enumeration and isolation of pathogens and naturally occurring hygiene indicators (mesophilic aerobic bacteria, coliforms, and E. coli). The most efficacious combinations of these washing conditions were applied subsequently to artificially contaminated beef brisket surfaces in conjunction with hot (77 degrees C), warm (54 degrees C), and additional cold (15 degrees C) water washes. In the cold water washing pilot study, combinations of physical washing conditions significantly reduced all bacterial populations (P < 0.05). Further studies clearly indicated the superior bactericidal effectiveness of hot water washing; E. coli O157:H7 and Salmonella Typhimurium were reduced by 3.8 and 4.1 log CFU/cm(2), respectively. Overall, higher water temperature, longer application times, and shorter spray distances more effectively removed pathogens from inoculated beef surfaces. These findings will be used to formulate water washing recommendations for very small meat processing establishments.

Incidence of Shiga toxin-producing Escherichia coli strains in beef, pork, chicken, deer, boar, bison, and rabbit retail meat.

The objective of the current study was to determine the incidence of contamination by the top 7 Shiga toxin-producing Escherichia coli (STEC) O-groups, responsible for the majority of E. coli infections in human beings, in retail meat from different animal species. Samples from ground beef (n = 51), ground pork (n = 16), ground chicken (n = 16), and game meat (deer, wild boar, bison, and rabbit; n = 55) were collected from retail vendors for the detection of 7 STEC O-groups (O26, O45, O103, O111, O121, O145, and O157). Meat samples were tested by using a multiplex polymerase chain reaction assay targeting the wzx gene of O antigen gene clusters of the 7 STEC O-groups. The positive samples were further tested for Shiga toxin genes (stx1 and stx2). Out of a total of 83 ground beef, pork, and chicken samples, 17 (20%) carried O121, 9 (10%) carried O45, 8 (9%) carried O157, 3 (3%) carried O103, and 1 (1%) carried O145. None of the samples were positive for O26, O111, or the stx gene. All 3 white-tailed deer samples (100%) were positive for O45, O103, or both, 2 (10%) out of 20 red deer samples exhibited the presence of O103, and all 3 bison samples were contaminated with either O121, O145, or O157. One sample from ground deer, contaminated with E. coli O45, carried the stx1 gene. This preliminary investigation illustrates the importance of microbiological testing of pathogens in meat products, as well as the recognized need for increased surveillance and research on foodborne pathogens.

Investigation of chemical rinses suitable for very small meat plants to reduce pathogens on beef surfaces.

Numerous antimicrobial interventions are capable of reducing the prevalence of harmful bacteria on raw meat products. There is a need to identify effective and inexpensive antimicrobial interventions that could, in practice, be used in very small meat plants because of limited financial, space, and labor resources. Eight antimicrobial compounds (acetic acid, citric acid, lactic acid, peroxyacetic acid, acidified sodium chlorite, chlorine dioxide, sodium hypochlorite, and aqueous ozone) were applied at various concentrations with small, hand-held spraying equipment, and bactericidal effectiveness was examined. Beef plate pieces were inoculated with fecal slurry containing a pathogen cocktail (Escherichia coli O157:H7, Salmonella Typhimurium, Campylobacter coli, and Campylobacter jejuni) and natural populations of aerobic plate counts, coliforms, and E. coli. Antimicrobial solutions were applied to beef surfaces via a portable, pressurized hand-held spray tank, and treated surfaces were subjected to appropriate methods for the enumeration and isolation of pathogens and hygiene indicators. Relative antimicrobial effectiveness was determined (from greatest to least): (i) organic acids, (ii) peroxyacetic acid, (iii) chlorinated compounds, and (iv) aqueous ozone. Using the equipment described, a 2% lactic acid rinse provided 3.5- to 6.4-log CFU/cm(2) reductions across all bacterial populations studied. Conversely, aqueous ozone yielded 0.02- to 2.9-log CFU/cm(2) reductions in pathogens and hygiene indicators, and did not differ significantly from a control tap water rinse (P = 0.055 to 0.731). This 2% lactic acid rinse will be subsequently combined with a previously described water wash to create a multistep antimicrobial intervention that will be examined under laboratory conditions and validated in very small meat plants.

A nutribusiness strategy for processing and marketing animal-source foods for children.

Nutritional benefits of animal source foods in the diets of children in developing countries indicate a need to increase the availability of such foods to young children. A nutribusiness strategy based on a dried meat and starch product could be used to increase children's access to such foods. The "Chiparoo" was developed at The Pennsylvania State University with this objective in mind. Plant-based and meat ingredients of the Chiparoo are chosen based on regional availability and cultural acceptability. Chiparoo processing procedures, including solar drying, are designed to ensure product safety and to provide product properties that allow them to be eaten as a snack or crumbled into a weaning porridge. Continued work is needed to develop formulation and processing variations that accommodate the needs of cultures around the world.

Applying a nutribusiness approach to increase animal source food consumption in local communities.

Animal source foods (ASF) in the diets of schoolchildren are beneficial for supporting optimal physical and cognitive development. Nevertheless, behavioral change and economic development are needed to increase and sustain adequate meat product consumption by schoolchildren in developing countries. A NutriBusiness enterprise may be one way for local communities to promote economic development while increasing the availability of meat for children. This work evaluates the feasibility of a NutriBusiness enterprise involving the production of rabbits and the manufacture of solar dried snack food. Some rabbits would be kept for home use, whereas others would be used in the manufacture of a rabbit-sweet potato dried snack food that could be fed to children or sold for income. The NutriBusiness enterprise would be composed of participants from the community contributing to a cooperative effort for setting up a manufacturing facility and organizing production, manufacturing and marketing functions. A unit operation for rabbit-sweet potato Chiparoos, based on full-capacity operation of a single solar drier would involve up to 110 shareholder families, each producing 240 rabbits/y with 120 used at home and 120 sold for Chiparoos manufacture. Participation in the enterprise would increase the availability to children of iron, zinc and vitamin B-12, and other nutrients, and provide approximately 350 dollars/y additional income for the family.