Recycled pulp and paper sludge, potential source of cellulose: feasibility assessment and characterization.

The pulp and paper industry stands out as an example of a technology based on a renewable resource, cellulose. The sludge, however, poses major environmental and public health problems. To effectively manage the sludge wastes, it is critical to fully evaluate its composition, possible environmental impacts, and the total amount of exploitable renewable resources. The study established the pH of the sludge to be 7.32 ± 0.98, an electrical conductivity (1.84 mS/cm), nitrogen concentration (2.65 ± 0.21%), and total organic matter (41.23 ± 3.11%). The cellulosic content was established to be 74.07 ± 2.71% which contributes to 53.07 ± 1.23% water holding capacity (WHC). The most abundant elements were C and O, followed by Cl, Si, Al, and Mg, with lower concentrations of S, Si, K, and iron. The polycyclic aromatic compounds (PAHs) levels ranged from 0.29 to 322.56 ng.g-1 with 1-methyl pyrene posting the highest concentration (322.56 ng.g-1. XRD peaks at 17.10°, 23.86°, 30.14°, and 36.57°, which imply the existence of CaCO3. SEM indicated that the sludge was majorly comprised of fibers materials with average particle sizes of 280 micrometers. TGA/DTG analysis showed that the sludge had the greatest cellulose and hemicellulose (64.7 wt. %).

Life cycle assessment of the food waste management with a focus on the collection bag.

The organic fraction (mainly food waste) is typically the most abundant of the separately collected waste streams. The research aims at investigating the influence of different types of collection bag on the environmental performances of the food waste management chain in Italy. A comparative life cycle assessment (LCA) between two alternative systems based on paper or bioplastic collection bags was carried out. It included the collection bags manufacturing and distribution, their use at the household, the transportation of collected food waste and its subsequent anaerobic digestion, including the valorisation of useful outputs and the management of residues. The two systems were modelled mainly with primary data related to the current management system and to tests performed on bags. The LCA was performed with two different modelling approaches applied in the environmental product declaration (EPD) system and in the product environmental footprint (PEF) studies, respectively. In the scenario representing the average conditions, higher environmental impacts are shown by the use of bioplastic bags compared to paper ones with the EPD approach (+257%/+576%). With the PEF approach, the differences between the two systems are lower (-55%/+133%). Moreover, paper bags could allow for further impact reductions assuming a decrease of the food waste collection frequency, allowed by higher weight losses and a lower generation of leachate and odour during the household storage.

Evaluation of recycled paper mill effluent digestion in a modified anaerobic hybrid baffled (MAHB) reactor: reactor performance & kinetic studies.

Recycled paper mill effluent (RPME) consists of various organic and inorganic compounds. In this study, modified anaerobic hybrid baffled (MAHB) bioreactor has been successfully used to anaerobically digest RPME. The anaerobic digestion was investigated in relation to methane production rate, lignin removal, and chemical oxygen demand (COD) removal, with respect to organic loading rate (OLR) and hydraulic retention time (HRT). The analysis using kinetic study was carried out under mesophilic conditions (37 ± 2 °C) and influent COD concentrations (1000-4000 mg L-1), to prove its practicability towards RPME treatment. First-order kinetic model was used to clarify the behavior of RPME anaerobic digestion under different OLRs (0.14-4.00 g COD L-1 d-1) and HRT (1-7 d). The result shows that the highest COD removal efficiency and methane production rate were recorded to be 98.07% and 2.2223 L CH4 d-1, respectively. This result was further validated by evaluating the biokinetic coefficients (reaction rate constant (k) and maximum biogas production (ym)), which gave values of k = 0.57 d-1 and ym = 0.331 L d-1. This kinetic data concludes that MAHB presented satisfactory performance towards COD removal with relatively high methane production, which can be further utilized as on-site energy supply.

In Situ Production and Application of Cellulose Nanofibers to Improve Recycled Paper Production.

The recycled paper and board industry needs to improve the quality of their products to meet customer demands. The refining process and strength additives are commonly used to increase mechanical properties. Interfiber bonding can also be improved using cellulose nanofibers (CNF). A circular economy approach in the industrial implementation of CNF can be addressed through the in situ production of CNF using side cellulose streams of the process as raw material, avoiding transportation costs and reducing industrial wastes. Furthermore, CNF fit for use can be produced for specific industrial applications.This study evaluates the feasibility of using two types of recycled fibers, simulating the broke streams of two paper machines producing newsprint and liner for cartonboard, to produce in situ CNF for direct application on the original pulps, old newsprint (ONP), and old corrugated container (OCC), and to reinforce the final products. The CNF were obtained by 2,2,6,6-tetramethyl-1-piperidinyloxy (TEMPO)-mediated oxidation and homogenization at 600 bar. Handsheets were prepared with disintegrated recycled pulp and different amounts of CNF using a conventional three-component retention system. Results show that 3 wt.% of CNF produced with 10 mmol of NaClO per gram of dry pulp improve tensile index of ONP ~30%. For OCC, the same treatment and CNF dose increase tensile index above 60%. In both cases, CNF cause a deterioration of drainage, but this effect is effectively counteracted by optimising the retention system.

Physicochemical characteristics of microbial content in a modified anaerobic inclining-baffled reactor (MAI-BR) treating recycled paper mill effluent (RPME).

Microbial content formed in bioreactors plays a significant role in the anaerobic process. Therefore, the physicochemical characteristics of microbial content in a modified anaerobic inclining-baffled reactor (MAI-BR) treating recycled paper mill effluent (RPME) were investigated using Fourier transform infrared (FTIR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), thermogravimetric (TG), and derivative thermogravimetric (DTG) analyses, scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS), Brunauer-Emmett-Teller (BET), and surface area analyzer. FTIR spectra revealed that the microbial content had stronger characteristic peaks corresponding to alcohols, water, lipids carbohydrates, proteins, and mineral compounds. Calcite, muscovite, and lepidolite were the prevalent mineral phases found by XRD analysis. The elemental of these minerals like C, Ca, N, O, and Si was confirmed by XPS results. The microbial content samples from each compartment showed similar thermal behavior. SEM images showed that straight rod-shaped and Methanosaeta-like microorganisms were predominant, whereas C, O, and Ca were noticed by EDS on the surface of granules. The BET surface areas and pores of granules are found to decline throughout the reactor's compartment, where Compartment 1 had the largest values. Thus, the findings of this study establish further understanding of the physicochemical properties of microbial content formed in MAI-BR during the RPME treatment.

Capillarity Composited Recycled Paper/Graphene Scaffold for Lithium-Sulfur Batteries with Enhanced Capacity and Extended Lifespan.

An effective strategy to tackle the twin crises of global deforestation and fossil fuel depletion is to recycle biomass materials for energy storage devices. This study reports a unique and innovative solution to capitalize on a currently overlooked resource to produce high-performance lithium-sulfur (Li-S) batteries from recycled paper. The recycled paper fibers are creatively composited with graphene oxide sheets via a capillary adsorption method. The recycled paper/graphene oxide hybrid is then converted to activated paper carbon/reduced graphene oxide (APC/graphene) scaffold for sulfur infiltration. The assembled Li-APC/graphene/S battery exhibits a superior lifespan of 620 cycles with an excellent capacity retention rate of 60.5%. An APC interlayer is sandwiched between the Li anode and the separator to suppress the degradation of Li anode by preventing the nonhomogeneous growth of mossy Li whiskers, stretching the battery lifespan up to 1000 cycles with a capacitance retention rate of 52.3%. The capillary adsorption method coupled with the porous carbonaceous anode interlayer configuration creates a new opportunity for the development of batteries derived from porous biomass materials.

Pre-contamination of new gypsum wallboard with potentially harmful fungal species.

Gypsum wallboard is a popular building material, but is also very frequently overgrown by Stachybotrys chartarum after severe and/or undetected water damage. The purpose of this study was to determine whether Stachybotrys and other fungi frequently isolated from wet gypsum wallboard are already present in the panels directly from the factory. Surface-disinfected gypsum disks were wetted with sterile water, sealed, and incubated for 70 days. The results showed that Neosartorya hiratsukae (≡ Aspergillus hiratsukae) was the most dominant fungus on the gypsum wallboard followed by Chaetomium globosum and Stachybotrys chartarum. Our results suggest that these three fungal species are already embedded in the materials, presumably in the paper/carton layer surrounding the gypsum core, before the panels reach the retailers/building site.

Comparison of the efficiencies of attached- versus suspended-growth SBR systems in the treatment of recycled paper mill wastewater.

The complexity of residual toxic organics from biologically treated effluents of pulp and paper mills is a serious concern. To date, it has been difficult to choose the best treatment technique because each of the available options has advantages and drawbacks. In this study, two different treatment techniques using laboratory-scale aerobic sequencing batch reactors (SBRs) were tested with the same real recycled paper mill effluent to evaluate their treatment efficiencies. Two attached-growth SBRs using granular activated carbon (GAC) with and without additional biomass and a suspended-growth SBR were used in the treatment of real recycled paper mill effluent at a chemical oxygen demand (COD) level in the range of 800-1300 mg/L, a fixed hydraulic retention time of 24 h and a COD:N:P ratio of approximately 100:5:1. The efficiency of this biological treatment process was studied over a 300-day period. The six most important wastewater quality parameters, namely, chemical oxygen demand (COD), turbidity, ammonia (expressed as NH3-N), phosphorus (expressed as PO4(3)-P), colour, and suspended solids (SS), were measured to compare the different treatment techniques. It was determined that these processes were able to almost completely and simultaneously eliminate COD (99%) and turbidity (99%); the removals of NH3-N (90-100%), PO4(3)-P (66-78%), colour (63-91%), and SS (97-99%) were also sufficient. The overall performance results confirmed that an attached-growth SBR system using additional biomass on GAC is a promising configuration for wastewater treatment in terms of performance efficiency and process stability under fluctuations of organic load. Hence, this hybrid system is recommended for the treatment of pulp and paper mill effluents.

Reaction to fire, thermal, and mechanical properties of materials based on recycled paper granules bound with starch and clay mortar.

The objective of this work is to produce an ecologically friendly material for use in Ivory Coast's construction sector in the future. These materials should have good thermal qualities and be flame resistant in addition to helping to achieve interior comfort. The fundamental components under consideration are freely accessible in Ivory Coast and include clay mortar as a fire retardant, potato starch as a binder, and recycled paper granules as a filler. The suggested ecologically friendly material's manufacturing process is fully described in detail. After conditioning, the team created multiple samples, taking into account that each test that the materials are put through requires various probe sizes for the thermal conductivity test, the reaction to fire test, and the flexural strength test. The best result regarding thermal conductivity of composites was obtained when 10 % clay is added in the mixture, namely between 0.057 … 0.068 W/(mK). During the ignitability tests the flame did not propagate to a height greater than 15 cm throughout the 60 s test time, so it can be concluded that the materials match minimally in the class E of reaction to fire. The flexural strength of tested materials was under 0.8 MPa.

Chemical profiling of paper recycling grades using GC-MS and LC-MS: An exploration of contaminants and their possible sources.

Paper packaging made with recycled paperboard is used to pack various consumer goods that can include amongst others, electronics, toys, food, cosmetics, and stationery. Chemical profiling of the various paper recycling grades used in the manufacture of recycled paperboard was undertaken to investigate possible sources of contaminants and their propagation in the paper recycling chain. Pre-consumer, retail and post-consumer paper-based materials were collected at papermills, corrugators, grocery stores, household waste, solid waste disposal sites and recycling facilities. In the GC-MS analysis, phthalates, long-chain aliphatic compounds, and fatty acids were the most commonly detected compounds whilst phthalates and bisphenols featured most prevalently in the LC-MS analysis. The factors that were identified as likely contributors to the detection of the different chemical compounds included the presence of wood derivatives, the use of certain chemical additives during manufacturing, and exposure of paper to contaminants from consumers, other goods and the environment. Waste mingling, recovery, sorting and reprocessing into recycled paper were also shown to influence the chemical profile of paper materials. Sparse partial least squares-discriminate analysis indicated that newspaper and office paper had unique chemical constituents, whilst cartons were shown to have higher variability. By looking at key stages of paper recycling, this study showed that the possible persistence and transformation of chemical compounds in additives must be evaluated when considering the recyclability of paper-based materials. Further, it highlighted that different separation approaches may be required to reduce contaminant exposure opportunities in post-consumer paper materials.

Determination of per- and polyfluoroalkyl compounds in paper recycling grades using ultra-high-performance liquid chromatography-high-resolution mass spectrometry.

Globally, per- and polyfluoroalkyl substances (PFAS)-related research on paper products has focused on food packaging with less consideration on the presence of PFAS at different stages of the paper recycling chain. This study analysed the prevalence of PFAS in paper grades used for the manufacture of recycled paperboard. The presence of PFAS was attributed to the use of PFAS-containing additives, consumer usage, exposure to packed goods as well as contamination during mingling, sorting, collection, and recovery of paper recycling material. Q Orbitrap mass spectrometry was used to analyse the paper samples after accelerated solvent extraction and solid phase extraction. The distribution and possible propagation of 22 PFAS were determined in pre-consumer, retail and post-consumer paper products. Post-consumer samples had the highest combined average concentration (ΣPFAS) at 213 ng/g, while the ΣPFAS in retail (159 ng/g) and pre-consumer samples (121 ng/g) was detected at lower concentrations. This study showed that waste collection and recycling protocols may influence PFAS propagation and that measures must be developed to minimise and possibly eliminate exposure opportunities.

Emerging contaminants as unintentional substances in paper and board: A case of unexpected pharmaceuticals detection in the paper recycling chain.

The contamination of paper products by various chemicals has been reported on a global level, but to date, no published research has investigated pharmaceutical contamination of paper-based products. In this study, pharmaceutical analysis was conducted on 42 samples collected from various points of the recycled paper value chain in Cape Town, South Africa, which included the various grades that may be included in the manufacturing of recycled paperboard. The analysis was achieved by ultrasonic-assisted extraction of paper samples before detection by UHPLC-Q Orbitrap. Quantification limits ranged from 1.15 pg/g for ketoprofen to 46.07 pg/g for methocarbamol. Pharmaceuticals identified in newspaper samples were dexamethasone, ketoprofen, and 17ß-estradiol. The latter was also detected in paper shopping bags (up to 697.49 ng/g), infant bathtub packaging (280.62 ng/g), battery packaging (137.43 ng/g), and an egg carton (170.47 ng/g). Carbamazepine was also prominent with its concentration reaching 13.02 ng/g in a vegetable box. Suspect screening tentatively identified 14 additional pharmaceuticals in paper samples, with minocycline, prazepam, and anabolic steroids appearing more prominently. This pioneering study indicated that unintentional pharmaceutical exposure had expanded beyond environmental media to consumer products.

Suspect screening of per-and polyfluoroalkyl substances in paper by selective and non-selective extraction with UHPLC-Q orbitrap MS.

Non-targeted analysis and suspect screening of per- and polyfluoroalkyl substances (PFAS) in various matrices have gained traction with advancements in accurate mass analytical instruments. This study employed ultra-high performance liquid chromatography coupled to quadrupole orbitrap high-resolution mass spectrometry for PFAS suspect screening of paper grades used in the paper recycling chain. The samples were prepared using two extraction techniques; selective accelerated solvent extraction with weak anionic exchange solid-phase extraction and non-selective ultrasonic-assisted extraction. A suspect screening protocol was established to tentatively identify suspected PFAS against spectral databases using a systematic approach of peak filtering and study-specific thresholds for reporting, linked to a confidence level. The possible prevalence of previously unreported PFAS in several paper materials across the various collection sites in the paper recycling chain was inferred by the common detection of short-chain polyfluoroalkyl ketones and diketones in the paper recycling chain. The suspect screening tentatively identified 41 unique PFAS, with 3 common to both pre-treatment techniques. The detection of unique PFAS by the two sample pre-treatment techniques highlighted the significance of both selective and non-selective extraction in PFAS screening endeavours. Further, it showed the importance of understanding the acquisition mechanisms employed in mass spectrometry where data-dependent acquisition triggered fragmentation in certain identified compounds, and not in others. The tentatively identified PFAS indicated that there were several previously unreported PFAS in the paper recycling chain and that additional studies were required to investigate their abundance, possible persistence, bioaccumulation and toxicity, in relation to their functional groups and carbon chains.

Binary additives of polyamide epichlorohydrin-nanocellulose for effective valorization of used paper.

This paper presents a binary reinforcement system of polyamide polyamine epichlorohydrin with nanocellulose (PAE-NC) for effectively modification of the reclaimed fibres for paper production, and based on the improvement of physical and mechanical properties of cellulosic fibres together with PAE-NC self-crosslinking networks, the strengthening mechanisms of recycled papers are examined. The PAE-NC binary system was applied directly to old corrugated container (OCC) and softwood bleached kraft pulp (SWBKP), and handsheets are prepared with varying amounts of PAE/NC/PAE-NC, namely 0.05, 0.1, 0.3, 0.5, 0.75, 1.0, 1.5, 2.0 wt% (dry pulp). The results showed that the studied additives improved the performance of recycled fibres, whether SWBKP or OCC pulp, and handsheets in solely or combined mechanisms except for the air permeability of the handsheets. The treatment of PAE-NC combination was significantly more effective than those of PAE or NC alone for both OCC and SWBKP, although the combined PAE-NC treatment results in better performance enhancement for OCC than SWBKP handsheets, and the NC alone is more effective than PAE for SWBKP recycled paper and conversely for OCC recycled paper. SEM observations further confirmed that the combined PAE-NC addition treatment imparted a relatively uniform surface structure to the handsheet.

In situ quantitative analysis by ultrasonic extraction and nebulization combined with hydrogen flame ionization mass spectrometry: Diisopropylnaphthalene (DIPN), a marker of recycled paper in packing materials.

Ambient mass spectrometry is used for direct analysis and high-throughput screening in many fields. However, most researches are about qualitative analysis. Quantitative detection based on AMS only performs on standard compounds and the relative standard deviation is so large that the accuracy of the result is low. In this study, a hydrogen flame ion source with ultrasonic nebulizer as sampling unit was established to enable solid samples to extract, nebulize and quantitatively detect in situ, with high sensitivity. This device was used to quantificationally determine the content of diisopropylnaphthalene (DIPN) in food packaging paper to identify recycled paper. Rapid analysis was performed in situ without complex pretreatment and the whole analysis time was less than 10 min. It's environmentally friendly that only 100 mg (or less) of sample and no more than 1 mL of solvent are required for one test. The external standard method was used for quantitative determination. The limit of detection was measured to be as low as 0.01 ng mL-1 and the linear dynamic range was 0.03-0.60 µg mL-1 in positive multiple reactions monitoring mode. It has been successfully applied to detect actual samples and the content of DIPN was 0.020-0.095 mg kg-1.

Natural dye from Caesalpinia sappan L. heartwood for eco-friendly coloring of recycled paper based packing material and its in silico toxicity analysis.

The uses of natural dyes are getting popularized due to the increased awareness regarding the toxicity of many chemical colorants. The chemical colorants are being replaced by the natural colorants for the various industrial applications. The plant-based natural colorants are considered eco-friendly and toxic free. In the present study, we report a natural dye from the heartwood of Caesalpinia sappan suitable for paper based packing materials. This forms the first report on the study of natural dye obtained from the heartwood of C. sappan on paper material. The extracted dye had a good photostability and able to make imprints on recycled paper bags. Moreover, a significant inhibition of bacterial growth was observed at a higher dye concentration of 100 µg mL-1 against P. aeruginosa which was higher than the standard antibiotics. Growth inhibition was also observed in case of B. subtilis (22 ± 0.17 mm) and K. pneumonia (21 ± 0.53 mm) at 100 µg mL-1. The dye could be used in making medicated packing materials and have many other bio-potential which was validated through in silico toxicity analysis. The application of such natural dyes in paper material value addition will help in a cleaner and sustainable process during paper recycling.

Flexural Properties and Mean Intrinsic Flexural Strength of Old Newspaper Reinforced Polypropylene Composites.

Newspapers have a limited lifespan, and therefore represent a focus of used and disposed paper. While these refuses have a considerable value and can be easily recycled, a considerable fraction ends in landfill. The authors show the possibility of adding value to used newspaper and enlarge its value chain. Old newspaper incorporates a high amount of wood fibers able to be used as reinforcement. On the other hand, this material also incorporates inks and other components inherent to newspaper production. In this work, the authors disintegrate old newspaper to recover and individualize wood fibers. A morphological analysis showed that the recovered fibers had aspect ratios higher than 10, revealing, a priori, their strengthening capabilities. Thereupon, these fibers were compounded with polypropylene at different contents, ranging from 20% to 50% w/w. It is well known that wood fibers are hydrophilic, while polyolefin are hydrophobic. This is a drawback to obtaining strong interfaces. Thus, two sets of composites were produced, with and without a coupling agent. The results showed that uncoupled composites increased the flexural strength of the matrix but reached an equilibrium point from which adding more reinforcement did not changer the flexural strength. On the other hand, the coupled composites showed a linear increase of the flexural strength against the reinforcement content. The flexural moduli of the coupled and uncoupled composites were very similar and evolved linearly with the reinforcement content.

Nanocellulose production from recycled paper mill sludge using ozonation pretreatment followed by recyclable maleic acid hydrolysis.

Nanocellulose (NC) have garnered much interest worldwide due to its physical and chemical properties. Nanocellulose is produced from biomass materials by bleaching pretreatment, followed by acid hydrolysis. This work demonstrated the production of NC from recycled paper sludge (RPS), a crystalline cellulose rich waste, by ozonation pretreatment, followed by maleic acid hydrolysis. Ozonation resulted in removal of lignin (as evident by TGA analysis), negative zeta potential of RPS and enhanced NC production, from 60 mg/L to over 80 mg/L after 60-120 min of ozone treatment. Maleic acid was successfully recovered, although longer ozonation times reduced the amount of acid available for recovery. These results demonstrate that ozonation can be used as an effective pretreatment for NC production.

Low-fibrillated bacterial cellulose nanofibers as a sustainable additive to enhance recycled paper quality.

Bacterial cellulose is a biological macromolecule synthesized by bacteria of high purity and crystallinity. Bacterial cellulose nanofibers (BCNF) have been produced by soft homogenization and added to a recycled pulp to improve its quality. The benefits of BCNF on mechanical, physical and optical paper properties have been quantified and the retention mechanism of the BCNF in the paper network has been proposed. The use of BC to improve paper strength is usually limited by the decrease of tear index. The novelty of this work is that these two effects are decoupled by the addition of BCNF of low fibrillation (35.2%). In this way, some BCNF clusters are produced together with the individual nanofibers. Thus, with the addition of 3% BCNF, tensile and tear indexes as well as strain at break were improved by 11.1, 7.6, and 66.8%, respectively. Furthermore, the clusters were retained in the fiber network not only by hydrogen bonding, but also by physical retention within the gaps. Therefore, the addition of BCNF not only increases the mechanical properties of paper but also makes the handsheets more flexible and facilitates filler retention.

Insights into the economic viability of cellulases recycling on bioethanol production from recycled paper sludge.

The economics of Recycled Paper Sludge conversion into ethanol was here assessed with emphasis on integrating a cellulase recycling system. Without cellulases recycling this process presented positive economic outputs (payback period of 7.85 years; 10.90 Million US$ of accumulated NPV) despite the modest ethanol titers. Recycling both free and solid-bound enzymes allowed considerable savings of enzyme but also an increase on annual costs (0.88%), resulting on a superior economic output: payback period decreased to 7.25 years; accumulated NPV increased to 14.44 Million US$. Recycling exclusively the liquid fraction enabled a clear costs reduction, however, also total ethanol decreased, attenuating the abovementioned benefits. Targeting higher ethanol concentrations, superior solids consistencies were also evaluated. Despite a costs reduction, total ethanol decreased due to a higher ethanol retention on the solid. A sensitivity analysis further revealed that the cost of enzymes and ultrafiltration membrane may be critical on enzyme recycling economic feasibility.