Dendritic ZSM-5 zeolites as highly active catalysts for the valorization of monoterpene epoxides.

Dendritic ZSM-5 zeolites were investigated in the isomerization of monoterpene epoxides, including limonene-1,2-epoxide (LE), α-pinene epoxide, and ß-pinene epoxide, which yields high-value compounds used in fragrances, cosmetics, and pharmaceuticals. The fresh catalysts were thoroughly characterized using XRD, Ar physisorption, pyridine-FTIR, TEM, FTIR/DTBPyr, and 27Al MAS NMR. In comparison with conventional and hierarchical ZSM-5 materials, the dendritic zeolite with a crystallization time of 4 days (d-ZSM-5/4d) was the most active material, with a turnover frequency value of 4.4 min-1 for LE isomerization. Likewise, remarkable yields of dihydrocarvone (DHC, 63%, 70 °C, 2 h), campholenic aldehyde (72.4%, 70 °C, 5 min), and myrtanal (47.7%, 50 °C, 5 min) were obtained with this material that exhibited the largest mesopore/external surface area (360 m2 g-1), showing also the narrowest mesopore size distribution. A direct relationship was observed between the TOF values and the concentration of external Brønsted acid sites, showing the presence of strong steric/diffusional limitations that are greatly overcome with the dendritic zeolites. The lower reactivity of trans-LE compared to cis-LE was attributed to the larger steric hindrance of the oxygen atom. Exploration of the solvent influence revealed that the reaction rate of LE was favored by non-polar solvents, while highly selective DHC formation occurred in the solvents of medium polarity. The d-ZSM-5/4d sample was shown to be robust because catalytic activity could be completely recovered by air calcination.

Synthesis of Dendritic ZSM-5 Zeolite through Micellar Templating Controlled by the Amphiphilic Organosilane Chain Length.

The synthesis of ZSM-5 zeolites by hydrothermal crystallization of protozeolitic nanounits functionalized with amphiphilic organosilanes of different chain length (Cn-N(CH3)2-(CH2)3-Si-(OCH3)3, n = 10, 14, 18 and 22) has been investigated. Well-developed dendritic nanoarchitectures were achieved when using C14 and C18 organosilanes, exhibiting a radial and branched pattern of zeolitic nanounits aggregates. In contrast, although C10 and C22 organosilanes led to materials with hierarchical porosity, they lack of dendritic features. These differences have been linked to the formation of an amorphous mesophase at the gel preparation stage for the C14 and C18 samples, in which the surfactant micelles are covalently connected with the protozeolitic nanounits through siloxane bonds. The presence of the dendritic nanostructure positively impacts both the textural and catalytic properties of ZSM-5 zeolite. Thus, ZSM-5 (C14) and ZSM-5 (C18) samples exhibit the largest contribution of mesoporosity in terms of both surface area and pore volume. On the other hand, when tested as catalysts in the aldol condensation of furfural with cyclopentanone, which is an interesting reaction for the production of sustainable jet fuels, the highest catalytic activity is attained over the dendritic ZSM-5 materials due to their remarkable accessibility and balanced Brønsted/Lewis acidity.