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In this Letter, we adapt the direct search method to metasurface optimization. We show that the direct search algorithm, when coupled with deep learning techniques for free-form meta-atom generation, offers a computationally efficient optimization approach for metasurface optics. As an example, we apply the approach to optimization of achromatic metalenses. Taking advantage of the diverse dispersion responses of free-form meta-atoms, metalenses designed using this approach exhibit superior broadband performances compared to their multilevel diffractive counterparts. We further demonstrate an achromatic and wide-field-of-view metalens design.
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We demonstrate a large-area fabrication process for optical metasurfaces utilizing reusable SiN on Si nanostencils. To improve the yield of the nanostencil fabrication, we partially etch the front-side SiN layer to transfer the metasurface pattern from the resist to the nanostencil membrane, preserving the integrity of the membrane during the subsequent potassium hydroxide etch. To enhance the reliability and resolution of metasurface fabrication using the nanostencil, we spin coat a sacrificial layer of resist to precisely determine the gap between the nanostencil and the metasurface substrate for the subsequent liftoff. 1.5 mm diameter PbTe meta-lenses on ${\rm{Ca}}{{\rm{F}}_2}$ fabricated using nanostencils show diffraction-limited focusing and focusing efficiencies of 42% for a 2 mm focal length lens and 53% for a 4 mm focal length lens. The nanostencils can also be cleaned using chemical cleaning methods for reuse.
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Wide field-of-view (FOV) optical functionality is crucial for implementation of advanced imaging and image projection devices. Conventionally, wide FOV operation is attained with complicated assembly of multiple optical elements known as "fisheye lenses". Here we present a novel metalens design capable of performing diffraction-limited focusing and imaging over an unprecedented near 180° angular FOV. The lens is monolithically integrated on a one-piece flat substrate and involves only a single layer of metasurface that corrects third-order Seidel aberrations including coma, astigmatism, and field curvature. The metalens further features a planar focal surface, which enables considerably simplified system architectures for applications in imaging and projection. We fabricated the metalens using Huygens meta-atoms operating at 5.2 µm wavelength and experimentally demonstrated aberration-free focusing and imaging over the entire FOV. The design concept is generic and can be readily adapted to different meta-atom geometries and wavelength ranges to meet diverse application demands.
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Vortex beams (VBs) carrying orbital angular moment (OAM) modes have been proven to be promising resources for increasing communication capacity. Although considerable attention has been paid on metasurface-based VB generators due to the unprecedented advantages of metasurface, most applications are usually limited at a single band with a fixed OAM mode. In this work, an emerging dual-band reflection-type coding metasurface is proposed to mitigate these issues by newly engineered meta-atoms, which could achieve independent 2-bit phase modulations at two frequency bands. The proposed coding metasurface could efficiently realize and fully control dual-band VBs carrying frequency selective OAM modes under the linearly polarized incidence. As the first illustrative example, a dual-band VB generator with normal beam direction is fabricated and characterized at two widely used communication bands (Ku and Ka bands). Moreover, by encoding proper coding sequences, versatile beams carrying frequency selective OAM modes can be achieved. Therefore, by adding a gradient phase sequence to the first VB generator, the second one is designed to steer the generated beams to a preset direction, which could enable diverse scenarios. The measurement results of both VB generators agree very well with the numerical ones, validating the full control capability of the proposed approach.
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Metasurfaces have shown promising potentials in shaping optical wavefronts while remaining compact compared to bulky geometric optics devices. The design of meta-atoms, the fundamental building blocks of metasurfaces, typically relies on trial and error to achieve target electromagnetic responses. This process includes the characterization of an enormous amount of meta-atom designs with varying physical and geometric parameters, which demands huge computational resources. In this paper, a deep learning-based metasurface/meta-atom modeling approach is introduced to significantly reduce the characterization time while maintaining accuracy. Based on a convolutional neural network (CNN) structure, the proposed deep learning network is able to model meta-atoms with nearly freeform 2D patterns and different lattice sizes, material refractive indices and thicknesses. Moreover, the presented approach features the capability of predicting a meta-atom's wide spectrum response in the timescale of milliseconds, attractive for applications necessitating fast on-demand design and optimization of a meta-atom/metasurface.
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Active metasurfaces promise reconfigurable optics with drastically improved compactness, ruggedness, manufacturability and functionality compared to their traditional bulk counterparts. Optical phase-change materials (PCMs) offer an appealing material solution for active metasurface devices with their large index contrast and non-volatile switching characteristics. Here we report a large-scale, electrically reconfigurable non-volatile metasurface platform based on optical PCMs. The optical PCM alloy used in the devices, Ge2Sb2Se4Te (GSST), uniquely combines giant non-volatile index modulation capability, broadband low optical loss and a large reversible switching volume, enabling notably enhanced light-matter interactions within the active optical PCM medium. Capitalizing on these favourable attributes, we demonstrated quasi-continuously tuneable active metasurfaces with record half-octave spectral tuning range and large optical contrast of over 400%. We further prototyped a polarization-insensitive phase-gradient metasurface to realize dynamic optical beam steering.
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Active metasurfaces, whose optical properties can be modulated post-fabrication, have emerged as an intensively explored field in recent years. The efforts to date, however, still face major performance limitations in tuning range, optical quality, and efficiency, especially for non-mechanical actuation mechanisms. In this paper, we introduce an active metasurface platform combining phase tuning in the full 2π range and diffraction-limited performance using an all-dielectric, low-loss architecture based on optical phase change materials (O-PCMs). We present a generic design principle enabling binary switching of metasurfaces between arbitrary phase profiles and propose a new figure-of-merit (FOM) tailored for reconfigurable meta-optics. We implement the approach to realize a high-performance varifocal metalens operating at 5.2 µm wavelength. The reconfigurable metalens features a record large switching contrast ratio of 29.5 dB. We further validate aberration-free and multi-depth imaging using the metalens, which represents a key experimental demonstration of a non-mechanical tunable metalens with diffraction-limited performance.
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The capability to manipulating electromagnetic (EM) waves at the sub-wavelength scale has been enabled by metamaterials and their two-dimensional counterparts, metasurfaces. Especially, integrating two or more diverse functionalities into a single metasurface-based device is of great significance to meet the stringent requirements imposed by today's high frequency components and systems. Here, we present a dual-band bi-functional metasurface structure that could simultaneously achieve anomalous reflection and transmission at two terahertz (THz) frequencies, respectively, under linearly-polarized incident waves. To demonstrate the property of the proposed metasurface, a number of dual-band bi-functional metasurface-based components that could tailor the reflected and transmitted waves simultaneously are designed and verified numerically. Moreover, it is shown that both the amplitude and phase responses of the reflected and transmitted waves at two operating frequency bands (wavelengths) can be manipulated using the proposed metasurface, providing a new and convenient way to construct multi-functional metasurfaces and corresponding electromagnetic devices.
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The mid-infrared (mid-IR) is a strategically important band for numerous applications ranging from night vision to biochemical sensing. Here we theoretically analyzed and experimentally realized a Huygens metasurface platform capable of fulfilling a diverse cross-section of optical functions in the mid-IR. The meta-optical elements were constructed using high-index chalcogenide films deposited on fluoride substrates: the choices of wide-band transparent materials allow the design to be scaled across a broad infrared spectrum. Capitalizing on a two-component Huygens' meta-atom design, the meta-optical devices feature an ultra-thin profile (λ0/8 in thickness) and measured optical efficiencies up to 75% in transmissive mode for linearly polarized light, representing major improvements over state-of-the-art. We have also demonstrated mid-IR transmissive meta-lenses with diffraction-limited focusing and imaging performance. The projected size, weight and power advantages, coupled with the manufacturing scalability leveraging standard microfabrication technologies, make the Huygens meta-optical devices promising for next-generation mid-IR system applications.
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The original version of this Article omitted the following from the Acknowledgements:'J.D. and H. Zhang acknowledge initial funding for design of the meta-atoms provided by the National Science Foundation under award CMMI-1266251. Z.L. and H. Zheng contributed to the Device Fabrication section and were independently funded as visiting scholars by the National Natural Science Foundation of China under award 51772042 and the "111" project (No. B13042) led by Professor Huaiwu Zhang. Later work contained within the Device Modeling and Device Characterization sections and some revisions to the manuscript were funded under Defense Advanced Research Projects Agency Defense Sciences Office (DSO) Program: EXTREME Optics and Imaging (EXTREME) under Agreement No. HR00111720029. The authors also acknowledge fabrication facility support by the Harvard University Center for Nanoscale Systems funded by the National Science Foundation under award 0335765. The views, opinions and/or findings expressed are those of the authors and should not be interpreted as representing the official views or policies of the Department of Defense or the U.S. Government.' This has been corrected in both the PDF and HTML versions of the Article.