Capture and X-ray diffraction studies of protein microcrystals in a microfluidic trap array.

X-ray free-electron lasers (XFELs) promise to enable the collection of interpretable diffraction data from samples that are refractory to data collection at synchrotron sources. At present, however, more efficient sample-delivery methods that minimize the consumption of microcrystalline material are needed to allow the application of XFEL sources to a wide range of challenging structural targets of biological importance. Here, a microfluidic chip is presented in which microcrystals can be captured at fixed, addressable points in a trap array from a small volume (<10 µl) of a pre-existing slurry grown off-chip. The device can be mounted on a standard goniostat for conducting diffraction experiments at room temperature without the need for flash-cooling. Proof-of-principle tests with a model system (hen egg-white lysozyme) demonstrated the high efficiency of the microfluidic approach for crystal harvesting, permitting the collection of sufficient data from only 265 single-crystal still images to permit determination and refinement of the structure of the protein. This work shows that microfluidic capture devices can be readily used to facilitate data collection from protein microcrystals grown in traditional laboratory formats, enabling analysis when cryopreservation is problematic or when only small numbers of crystals are available. Such microfluidic capture devices may also be useful for data collection at synchrotron sources.

Nanoamorphous carbon as a blackbody source in plasmonic thermal emitters.

Ag/dielectric/Ag-type plasmonic thermal emitters (PTEs) following a hexagonal lattice were fabricated, and their plasmonic emission spectrums were characterized with Fourier transform infrared spectroscopy. Nanoamorphous carbon (NAC) is used as a dielectric layer. Doping NAC with various materials over a wide range of levels enables control of the resistivity of the composite films where MoSi(2) was selected as the dopant. Wavelength tuning in the range of 4-7 µm is demonstrated by changing the conductivity of the composite films as well as the lattice periodicity of the hexagonal lattice. We also tested the mechanical stability of the PTEs under mechanical strains.

Alignment-free fabrication of a hybrid electro-optic polymer/ion-exchange glass coplanar modulator.

A hybrid electro-optic (EO) polymer phase modulator with a 6 µm coplanar electrode gap was realized on ion exchange glass substrates. The critical alignment steps which may be required for hybrid optoelectronic devices were eliminated with a simple alignment-free fabrication technique. The low loss adiabatic transition from glass to EO polymer waveguide was enabled by gray scale patterning of novel EO polymer, AJLY. Total insertion loss of 5 dB and electrode gap of 8 µm was obtained for an optimized device design. EO polymer poling at 135 °C and 75 V/µm was demonstrated for the first time on a phosphate glass substrate and was enabled by the sol-gel buffer layer.

Recent developments in microfluidic large scale integration.

In 2002, Thorsen et al. integrated thousands of micromechanical valves on a single microfluidic chip and demonstrated that the control of the fluidic networks can be simplified through multiplexors [1]. This enabled realization of highly parallel and automated fluidic processes with substantial sample economy advantage. Moreover, the fabrication of these devices by multilayer soft lithography was easy and reliable hence contributed to the power of the technology; microfluidic large scale integration (mLSI). Since then, mLSI has found use in wide variety of applications in biology and chemistry. In the meantime, efforts to improve the technology have been ongoing. These efforts mostly focus on; novel materials, components, micromechanical valve actuation methods, and chip architectures for mLSI. In this review, these technological advances are discussed and, recent examples of the mLSI applications are summarized.

Microfluidic very large scale integration (mVLSI) with integrated micromechanical valves.

Microfluidic chips with a high density of control elements are required to improve device performance parameters, such as throughput, sensitivity and dynamic range. In order to realize robust and accessible high-density microfluidic chips, we have fabricated a monolithic PDMS valve architecture with three layers, replacing the commonly used two-layer design. The design is realized through multi-layer soft lithography techniques, making it low cost and easy to fabricate. By carefully determining the process conditions of PDMS, we have demonstrated that 8 × 8 and 6 × 6 µm(2) valve sizes can be operated at around 180 and 280 kPa differential pressure, respectively. We have shown that these valves can be fabricated at densities approaching 1 million valves per cm(2), substantially exceeding the current state of the art of microfluidic large-scale integration (mLSI) (thousands of valves per cm(2)). Because the density increase is greater than two orders of magnitude, we describe this technology as microfluidic very large scale integration (mVLSI), analogous to its electronic counterpart. We have captured and tracked fluorescent beads, and changed the electrical resistance of a fluidic channel by using these miniaturized valves in two different experiments, demonstrating that the valves are leakproof. We have also demonstrated that these valves can be addressed through multiplexing.