Design and Application of a Gas Diffusion Electrode (GDE) Cell for Operando and In Situ Studies.

Presented here is an electrochemical three-electrode Gas Diffusion Electrode (GDE) cell tailored for operandoand in situ investigations of electrocatalytic processes, with a particular focus on X-ray scattering studies. The optimized cell is engineered to accommodate the minimal sample-detector distances requisite for comprehensive X-ray total scattering investigations. An in-depth understanding of catalytic processes requires their study under 'working' conditions. Configured as a flow-cell, the setup therefore enables the examination of electrocatalysts under high current densities and associated gas evolution phenomena, particularly pertinent for reactions like the oxygen evolution reaction (OER). Notably, its transparency simplifies cell alignment, troubleshooting, and facilitates scans through the catalyst layer, crucial for background corrections. Demonstrating its versatility, we showcase its utility through Small Angle X-ray Scattering (SAXS), X-ray Diffraction (XRD), and X-ray Pair Distribution Function (PDF) analyses of total scattering data.

Chemical Insights into the Formation of Colloidal Iridium Nanoparticles from In Situ X-ray Total Scattering: Influence of Precursors and Cations on the Reaction Pathway.

Iridium nanoparticles are important catalysts for several chemical and energy conversion reactions. Studies of iridium nanoparticles have also been a key for the development of kinetic models of nanomaterial formation. However, compared to other metals such as gold or platinum, knowledge on the nature of prenucleation species and structural insights into the resultant nanoparticles are missing, especially for nanoparticles obtained from IrxCly precursors investigated here. We use in situ X-ray total scattering (TS) experiments with pair distribution function (PDF) analysis to study a simple, surfactant-free synthesis of colloidal iridium nanoparticles. The reaction is performed in methanol at 50 °C with only a base and an iridium salt as precursor. From different precursor salts─IrCl3, IrCl4, H2IrCl6, or Na2IrCl6─colloidal nanoparticles as small as Ir∼55 are obtained as the final product. The nanoparticles do not show the bulk iridium face-centered cubic (fcc) structure but show decahedral and icosahedral structures. The formation route is highly dependent on the precursor salt used. Using IrCl3 or IrCl4, metallic iridium nanoparticles form rapidly from IrxClyn- complexes, whereas using H2IrCl6 or Na2IrCl6, the iridium nanoparticle formation follows a sudden growth after an induction period and the brief appearance of a crystalline phase. With H2IrCl6, the formation of different Irn (n = 55, 55, 85, and 116) nanoparticles depends on the nature of the cation in the base (LiOH, NaOH, KOH, or CsOH, respectively) and larger particles are obtained with larger cations. As the particles grow, the nanoparticle structure changes from partly icosahedral to decahedral. The results show that the synthesis of iridium nanoparticles from IrxCly is a valuable iridium nanoparticle model system, which can provide new compositional and structural insights into iridium nanoparticle formation and growth.

Self-supported Pt-CoO networks combining high specific activity with high surface area for oxygen reduction.

Several concepts for platinum-based catalysts for the oxygen reduction reaction (ORR) are presented that exceed the US Department of Energy targets for Pt-related ORR mass activity. Most concepts achieve their high ORR activity by increasing the Pt specific activity at the expense of a lower electrochemically active surface area (ECSA). In the potential region controlled by kinetics, such a lower ECSA is counterbalanced by the high specific activity. At higher overpotentials, however, which are often applied in real systems, a low ECSA leads to limitations in the reaction rate not by kinetics, but by mass transport. Here we report on self-supported platinum-cobalt oxide networks that combine a high specific activity with a high ECSA. The high ECSA is achieved by a platinum-cobalt oxide bone nanostructure that exhibits unprecedentedly high mass activity for self-supported ORR catalysts. This concept promises a stable fuel-cell operation at high temperature, high current density and low humidification.

Bayesian Optimization of High-Entropy Alloy Compositions for Electrocatalytic Oxygen Reduction*.

Active, selective and stable catalysts are imperative for sustainable energy conversion, and engineering materials with such properties are highly desired. High-entropy alloys (HEAs) offer a vast compositional space for tuning such properties. Too vast, however, to traverse without the proper tools. Here, we report the use of Bayesian optimization on a model based on density functional theory (DFT) to predict the most active compositions for the electrochemical oxygen reduction reaction (ORR) with the least possible number of sampled compositions for the two HEAs Ag-Ir-Pd-Pt-Ru and Ir-Pd-Pt-Rh-Ru. The discovered optima are then scrutinized with DFT and subjected to experimental validation where optimal catalytic activities are verified for Ag-Pd, Ir-Pt, and Pd-Ru binary alloys. This study offers insight into the number of experiments needed for optimizing the vast compositional space of multimetallic alloys which has been determined to be on the order of 50 for ORR on these HEAs.

Solvent-Dependent Growth and Stabilization Mechanisms of Surfactant-Free Colloidal Pt Nanoparticles.

Understanding the formation of nanoparticles (NPs) is key to develop materials by sustainable routes. The Co4CatTM process is a new synthesis of precious metal NPs in alkaline mono-alcohols well-suited to develop active nanocatalysts. The synthesis is 'facile', surfactant-free and performed under mild conditions like low temperature. The reducing properties of the solvent are here shown to strongly influence the formation of Pt NPs. Based on the in situ formation of CO adsorbed on the NP surface by solvent oxidation, a model is proposed that accounts for the different growth and stabilization mechanisms as well as re-dispersion properties of the surfactant-free NPs in different solvents. Using in situ and ex situ characterizations, it is established that in methanol, a slow nucleation with a limited NP growth is achieved. In ethanol, a fast nucleation followed by continuous and pronounced particle sintering occurs.

Accelerated Durability Test for High-Surface-Area Oxyhydroxide Nickel Supported on Raney Nickel as Catalyst for the Alkaline Oxygen Evolution Reaction.

We demonstrate a fit-for-purpose accelerated durability test (ADT) of a high-surface-area catalyst for the alkaline oxygen evolution reaction (OER). Using an automatized electrochemical setup enabled us to run a complex ADT protocol including online detection of the effective solution resistance as well as linear voltammetry, cyclic voltammetry, cyclic galvanograms, and electrochemical impedance spectroscopy (EIS) for 55 h in total. Using this protocol, we tested the service life stability of a nickel oxyhydroxide (NiOx) catalyst based on Raney Ni. The catalyst was prepared by growing nickel oxyhydroxide on high-surface-area Raney Ni and subsequent formation of the active phase. The successful synthesis of the active NiOx phase is supported by cyclic voltammetry and Raman spectroscopy. The as prepared and activated Raney NiOx exhibits an overpotential for the OER of 304 mV at 10 mA cm-2 with a Tafel slope of 53 mV dec-1 and roughness factors as high as 4515 determined by EIS during OER. By concentrating for the ADT protocol on current densities relevant for coupling water electrolysis to photovoltaics, it is demonstrated that Raney NiOx is a promising anode material candidate as it is earth abundant and its active phase exhibits high OER activity as well as stability.

Examining the Structure Sensitivity of the Oxygen Evolution Reaction on Pt Single-Crystal Electrodes: A Combined Experimental and Theoretical Study.

In the present work we investigate the structure sensitivity of the oxygen evolution reaction (OER) combining electrochemistry, in situ spectroscopy and density functional theory calculations. The intrinsic difficulty of such studies is the fact that at electrode potentials where the OER is observed, the electrode material is highly oxidized. As a consequence, the surface structure during the reaction is in general ill-defined and only scarce knowledge exists concerning the structure-activity relationship of this important reaction. To alleviate these challenging conditions, we chose as starting point well-defined Pt single-crystal electrodes, which we exposed to well-defined conditioning before studying their OER rate. Using this approach, a potential region is identified where the OER on Pt is indeed structure-sensitive with Pt(100) being significantly more active than Pt(111). This experimental finding is in contrast to a DFT analysis of the adsorption strength of the reaction intermediates O*, OH*, and OOH* often used to plot the activity in a volcano curve. It is proposed that as a consequence of the highly oxidizing conditions, the structure-sensitive charge-transfer resistance through the interface determines the observed reaction rate.

Catalyst Development for Water/CO2 Co-electrolysis.

Herein, we discuss recent research activities on the electrochemical water/CO2 co-electrolysis at the Department of Chemistry and Biochemistry of the University of Bern (Arenz and Broekmann research groups). For the electrochemical conversion of the greenhouse gas CO2 into products of higher value catalysts for two half-cell reactions need to be developed, i.e. catalysts for the reductive conversion of CO2 (CO2RR) as well as catalysts for the oxidative splitting of water (OER: Oxygen Evolution Reaction). In research, the catalysts are often investigated independently of each other as they can later easily be combined in a technical electrolysis cell. CO2RR catalysts consist of abundant materials such as copper and silver and thus mainly the product selectivity of the respective catalyst is in focus of the investigation. In contrast to that, OER catalysts (in acidic conditions) mainly consist of precious metals, e.g. Ir, and therefore the minimization of the catalytic current per gram Ir is of fundamental importance.

Testing a Silver Nanowire Catalyst for the Selective CO2 Reduction in a Gas Diffusion Electrode Half-cell Setup Enabling High Mass Transport Conditions.

In this work, we discuss the application of a gas diffusion electrode (GDE) setup for benchmarking electrocatalysts for the reductive conversion of CO2 (CO2 RR: CO2 reduction reaction). Applying a silver nanowire (Ag-NW) based catalyst, it is demonstrated that in the GDE setup conditions can be reached, which are relevant for the industrial conversion of CO2 to CO. This reaction is part of the so-called 'Rheticus' process that uses the CO for the subsequent production of butanol and hexanol based on a fermentation approach. In contrast to conventional half-cell measurements using a liquid electrolyte, in the GDE setup CO2 RR current densities comparable to technical cells (>100 mA cm-2) are reached without suffering from mass transport limitations of the CO2 reactant gas. The results are of particular importance for designing CO2 RR catalysts exhibiting high faradaic efficiencies towards CO at technological reaction rates.

Kinetics, Assembling, and Conformation Control of L-Cysteine Adsorption on Pt Investigated by in situ FTIR Spectroscopy and QCM-D.

A quartz crystal microbalance method with dissipation (QCM-D) and attenuated total reflection Fourier-transform infrared (ATR-FTIRS) spectroscopy were used to study the adsorption of L-cysteine (L-Cys) on Pt. Through QCM-D, it was possible to verify that the viscoelastic properties of the adsorbed species play an important role in the adsorption, rendering Sauerbrey's equation inapplicable. The modelling of QCM-D data exposed two different processes for the adsorption reaction. The first one had an activation time and is fast, whereas the second is slow. These processes were also resolved by ATR-FTIRS and identified to be water and anion adsorption preceded by L-Cys adsorption. Both techniques reveal that the degree of surface coverage is pH dependent. Spectroscopic data indicate that the conformation of L-Cys(ads) changes with pH and that the structures do not fully agree with those proposed in literature for other metallic surfaces. The assembling of the adsorbed monolayer appeared to be very fast, and it was not possible to determine or quantify this kinetics. The conformation is also controlled by applied potential, and the anion adsorption and interfacial water depends on the conformation of the adsorbed molecules.

NanoElectrocatalysis: From Basic Research to Applications in Energy Conversion.

In this article an overview of our research in the field of nanoelectrocatalysis, in particular electrocatalytic energy conversion, is presented. Our research comprises the areas of catalyst preparation as well as performance evaluation of model and applied electrocatalysts with respect to activity, selectivity, and stability. Our aim is to understand the fundamental properties that determine the performance of electrocatalysts for particular processes and to build a bridge between fundamental research and realistic applications. In our research we prepare catalyst materials, study the interface between the catalyst and the electrochemical environment, i.e. the solid-liquid interface, and perform kinetic measurements. Furthermore, such research relies to a large extent on material characterization techniques as well as the development and application of advanced experimental setups.

Colloids for Catalysts: A Concept for the Preparation of Superior Catalysts of Industrial Relevance.

Compared to conventional preparation methods for supported heterogeneous catalysts, the use of colloidal nanoparticles (NPs) allows for a precise control over size, size distribution, and distribution/location of the NPs on the support. However, common colloidal syntheses have restrictions that limit their applicability for industrial catalyst preparation. We present a simple, surfactant-free, and scalable preparation method for colloidal NPs to overcome these restrictions. We demonstrate how precious-metal NPs are prepared in alkaline methanol, how the particle size can be tuned, and how supported catalysts are obtained. The potential of these colloids in the preparation of improved catalysts is demonstrated by two examples from heterogeneous catalysis and electrocatalysis.

Single Graphene Layer on Pt(111) Creates Confined Electrochemical Environment via Selective Ion Transport.

Graphene is a promising candidate for an ideal membrane material. Its ultralow (one-atomic) thickness potentially provides high permeation and at the same time high selectivity. Here, it is shown that these properties can be used to create a confined, two-dimensional electrochemical environment between a graphene layer and a single-crystal Pt(111) surface. The well-defined fingerprint voltammetric characteristics of Pt(111) provide an immediate information about the penetration and intercalation of ions into the confined space. These processes are shown to be highly selective.

Structural disordering of de-alloyed Pt bimetallic nanocatalysts: the effect on oxygen reduction reaction activity and stability.

Platinum bimetallic alloys are well-known for their ability to catalyze the oxygen reduction reaction (ORR) in proton exchange membrane fuel cells (PEMFCs). Pt(x)Co(1-x) colloidal nanoparticles were synthesized with varying initial Pt : Co ratios, but constant size to investigate how the initial metal composition affects their electrocatalytic performance. The results show that upon contact with acid environment the Co leaches out of the particles leading to almost identical compositions, independent of the initial differences. Surprisingly the data show a clear trend in ORR activity, although the Pt(x)Co(1-x) nanoparticles almost completely de-alloy during acid leaching, i.e. under reaction conditions in a fuel cell. To scrutinize the resulting particle structure after de-alloying we used pair distribution function (PDF) analysis and X-ray diffraction (XRD) gaining insight into the structural disorder and its dependence on the initial metal composition. Our results suggest that not only the ORR activity, but also the corrosion resistance of the synthesized NPs, are dependent on the structural disorder resulting from the de-alloying process.

The effect of particle proximity on the oxygen reduction rate of size-selected platinum clusters.

The diminished surface-area-normalized catalytic activity of highly dispersed Pt nanoparticles compared with bulk Pt is particularly intricate, and not yet understood. Here we report on the oxygen reduction reaction (ORR) activity of well-defined, size-selected Pt nanoclusters; a unique approach that allows precise control of both the cluster size and coverage, independently. Our investigations reveal that size-selected Pt nanoclusters can reach extraordinarily high ORR activities, especially in terms of mass-normalized activity, if deposited at high coverage on a glassy carbon substrate. It is observed that the Pt cluster coverage, and hence the interparticle distance, decisively influence the observed catalytic activity and that closely packed assemblies of Pt clusters approach the surface activity of bulk Pt. Our results open up new strategies for the design of catalyst materials that circumvent the detrimental dispersion effect, and may eventually allow the full electrocatalytic potential of Pt nanoclusters to be realized.

Stabilizing catalytically active nanoparticles by ligand linking: toward three-dimensional networks with high catalytic surface area.

A general approach for the linking of Pt nanoparticles (NPs) with bifunctional amine ligands (organic molecules with two amine groups) is presented that allows for the preparation of NP catalysts without inorganic supports and high densities of the catalytically active metal. Advantage was taken of the use of "unprotected" NPs, which enables us to prepare different ligand-functionalized NPs from the same particle batch and thus to relate changes of the resulting material properties exclusively to the influence of the ligand. Three bifunctional ligands with similar functional groups (amines) but different hydrocarbon skeletons were used and compared to monofunctional ligands of similar molecular structures (alkyl and aryl amines) showing significantly different material properties. Monofunctional molecules with minor steric demand cover almost completely the NP surface and lead to two-dimensional assembling of the NPs. In contrast, the use of bifunctional amine ligands leads to the formation of porous, three-dimensional NP networks (ligand-linked NPs) with a high density of ligand free surface atoms, thus enabling for the application as catalytic materials. The stabilizing effect of bifunctional ligands serves as an alternative to the use of inorganic support materials and enables for catalytic applications of ligand-linked NP networks.

Monitoring the Morphological Changes of Skeleton-PtCo Electrocatalyst during PEMFC Start-Up/Shut-Downprobed by in†situ WAXS and SAXS.

Advanced in situ analyses are indispensable for comprehending the catalyst aging mechanisms of Pt-based PEM fuel cell cathode materials, particularly during accelerated stress tests (ASTs). In this study, a combination of in situ small-angle and wide-angle X-ray scattering (SAXS & WAXS) techniques were employed to establish correlations between structural parameters (crystal phase, quantity, and size) of a highly active skeleton-PtCo (sk-PtCo) catalyst and their degradation cycles within the potential range of the start-up/shut-down (SUSD) conditions. Despite the complex case of the sk-PtCo catalyst comprising two distinct fcc alloy phases, our complementary techniques enabled in situ monitoring of structural changes in each crystal phase in detail. Remarkably, the in situ WAXS measurements uncover two primary catalyst aging processes, namely the cobalt depletion (regime I) followed by the crystallite growth via Ostwald ripening and/or particle coalescence (regime II). Additionally, in situ SAXS data reveal a continuous size growth over the AST. The Pt-enriched shell thickening based on the Co depletion within the first 100 SUSD cycles and particle growth induced by additional potential cycles were also collaborated by ex situ STEM-EELS. Overall, our work shows a comprehensive aging model for the sk-PtCo catalyst probed by complementary in situ WAXS and SAXS techniques.

Pt based PEMFC catalysts prepared from colloidal particle suspensions--a toolbox for model studies.

A colloidal synthesis approach is presented that allows systematic studies of the properties of supported proton exchange membrane fuel cell (PEMFC) catalysts. The applied synthesis route is based on the preparation of monodisperse nanoparticles in the absence of strong binding organic stabilizing agents. No temperature post-treatment of the catalyst is required rendering the synthesis route ideally suitable for comparative studies. We report work concerning a series of catalysts based on the same colloidal Pt nanoparticle (NP) suspension, but with different high surface area (HSA) carbon supports. It is shown that for the prepared catalysts the carbon support has no catalytic co-function, but carbon pre-treatment leads to enhanced sticking of the Pt NPs on the support. An unwanted side effect, however, is NP agglomeration during synthesis. By contrast, enhanced NP sticking without agglomeration can be accomplished by the addition of an ionomer to the NP suspension. The catalytic activity of the prepared catalysts for the oxygen reduction reaction is comparable to industrial catalysts and no influence of the particle size is found in the range of 2-5 nm.

Tuning the chemical composition of binary alloy nanoparticles to prevent their dissolution.

The dissolution of nanoparticles under corrosive environments represents one of the main issues in electrochemical processes. Here, a model for alloying and protecting nanoparticles from corrosion with an anti-corrosive element (e.g. Au) is proposed based on the hypothesis that under-coordinated atoms are the first atoms to dissolve. The model considers the dissolution of atoms with coordination number ≤6 on A-B nanoparticles with different sizes, shapes, chemical compositions, and exposed crystallographic orientations. The results revealed that the nanoparticle's size and chemical composition play a key role in the dissolution, suggesting that a certain composition of an element with corrosive resistance could be used to protect nanoparticles. DFT simulations were performed to support our model on the dissolution of four types of atoms commonly found on the surface of Au0.20Pd0.80 binary alloys - terrace, edge, kink, and ad atoms. The simulations suggest that the less coordinated ad and kink Pd atoms on Au0.20Pd0.80 alloys are dissolved in a potential window between 0.26-0.56 V, while the rest of the Pd and Au atoms are protected. Furthermore, to show that a corrosion-resistant element can indeed protect nanoparticles, we experimentally investigated the electrochemical dissolution of immobilized Pd, Au0.20Pd0.80, and Au0.40Pd0.60 nanoparticles in a harsh environment. In line with the dissolution model, the experimental results show that an Au molar fraction of the nanoparticle of 0.20, i.e., Au0.20Pd0.80 binary alloy, is a good compromise between maximizing the active surface area (Pd atoms) and corrosion protection by the inactive Au.

Influence of Temperature on the Performance of Carbon- and ATO-supported Oxygen Evolution Reaction Catalysts in a Gas Diffusion Electrode Setup.

State-of-the-art industrial electrocatalysts for the oxygen evolution reaction (OER) under acidic conditions are Ir-based. Considering the scarce supply of Ir, it is imperative to use the precious metal as efficiently as possible. In this work, we immobilized ultrasmall Ir and Ir0.4Ru0.6 nanoparticles on two different supports to maximize their dispersion. One high-surface-area carbon support serves as a reference but has limited technological relevance due to its lack of stability. The other support, antimony-doped tin oxide (ATO), has been proposed in the literature as a possible better support for OER catalysts. Temperature-dependent measurements performed in a recently developed gas diffusion electrode (GDE) setup reveal that surprisingly the catalysts immobilized on commercial ATO performed worse than their carbon-immobilized counterparts. The measurements suggest that the ATO support deteriorates particularly fast at elevated temperatures.