Investigating the Corrosive Influence of Chloride Ions on Slag Recovery Machine Inner Guide Wheel in Power Plants.

An important method that coal-fired power plants use to realise low-cost zero discharge of desulfurisation wastewater (FGD wastewater) is to utilise wet slag removal systems. However, the high Cl- content of FGD wastewater in wet slag removal systems causes environmental damage. In this study, the corrosion behaviour of the inner guide wheel material, 20CrMnTi, was studied using dynamic weight loss and electrochemical methods. X-ray diffraction, scanning electron microscopy, and energy spectroscopy were used to analyse the organisational and phase changes on the surfaces and cross sections of the samples at different Cl- concentrations. The corrosion rate increased with the Cl- concentration up to 20 g/L, but it decreased slightly when the Cl- concentration exceeded 20 g/L. In all the cases, the corrosion rate exceeded 0.8 mm/a. The corrosion product film density initially increased and then decreased as the Cl- concentration increased. The corrosion products comprised mainly α-FeOOH, γ-FeOOH, ß-FeOOH, Fe3O4, and γ-Fe2O3.

The Effects of the Pre-Anodized Film Thickness on Growth Mechanism of Plasma Electrolytic Oxidation Coatings on the 1060 Al Substrate.

To increase the density of the micro-arc oxide coating, AA 1060 samples were pretreated with an anodic oxide film in an oxalic acid solution. Plasma electrolytic oxidation (PEO) was performed to investigate the effect of the thickness of the pre-anodic oxide film on the soft-sparking mechanism. The experimental results revealed that the PEO coating phases with different thicknesses of the pre-anodized films contained both Al and gamma-alumina (γ-Al2O3). The pre-anodized film changes the final morphology of the coating, accelerating the soft sparking transition and retaining the soft sparking. At a pre-anodized film thickness of ≤7.7 µm, the anodized films thickened before being broken through. When the pre-anodized film thickness was ≥13.1 µm, partial dissolution of the anodized films occurred before they were struck through. Two growth mechanisms for PEO coatings with different pre-anodized film thicknesses were proposed.

Preparation and Modification of Polydopamine Boron Nitride-Titanium Dioxide Nanohybrid Particles Incorporated into Zinc Phosphating Bath to Enhance Corrosion Performance of Zinc Phosphate-Silane Coated Q235 Steel.

In this work, PDA@BN-TiO2 nanohybrid particles were incorporated chemically into a zinc-phosphating solution to form a robust, low-temperature phosphate-silane coating on Q235 steel specimens. The morphology and surface modification of the coating was characterized by X-Ray Diffraction (XRD), X-ray Spectroscopy (XPS), Fourier-transform infrared spectroscopy (FT-IR), and Scanning electron microscopy (SEM). Results demonstrate that the incorporation of PDA@BN-TiO2 nanohybrids produced a higher number of nucleation sites and reduced grain size with a denser, more robust, and more corrosion-resistant phosphate coating compared to pure coating. The coating weight results showed that the PBT-0.3 sample achieved the densest and most uniform coating (38.2 g/m2). The potentiodynamic polarization results showed that the PDA@BN-TiO2 nanohybrid particles increased phosphate-silane films' homogeneity and anti-corrosive capabilities. The 0.3 g/L sample exhibits the best performance with an electric current density of 1.95 × 10-5 A/cm2, an order of magnitude lower than that of the pure coatings. Electrochemical impedance spectroscopy revealed that PDA@BN-TiO2 nanohybrids provided the greatest corrosion resistance compared to pure coatings. The corrosion time for copper sulfate in samples containing PDA@BN/TiO2 prolonged to 285 s, a significantly higher amount of time than the corrosion time found in pure samples.

Investigating the Corrosive Influence of Chloride Ions on Slag Recovery Machine Shells in Power Plants.

An effective strategy for achieving cost-effective and environmentally friendly desulfurization wastewater in coal-fired power plants involves the incorporation of desulfurization wastewater into the slag water system. The objective of this study was to analyze the corrosion behavior of Q235-A slag-picker shell material upon the introduction of FGD wastewater into the slag water system. The dynamic weight loss method, electrochemical testing method and microscopic phase characterization were employed to investigate the impact of varying chloride ion concentrations (ranging from 1000 mg/L to 30,000 mg/L) of flue gas desulfurization wastewater (FGD wastewater) on the corrosion of Q235-A slag-picker shell material. The test results indicate that as the concentration of chloride ions increases, the corrosion rate increases from 1.1487 mm/a to 1.5590 mm/a when the concentration is less than 10,000 mg/L. However, when the concentration exceeds 10,000 mg/L, the corrosion rate decreases from 1.559 mm/a to 1.0393 mm/a. The corrosion rate is above 1 mm/a at all concentrations. As the Cl- concentration, the quality of the corrosion product film initially increases and then decreases. The primary components of the corrosion product are α- FeOOH, γ-FeOOH, ß-FeOOH, Fe3O4 and γ-Fe2O3.

Quantifying the Improvement in Dielectric Properties of BaSrTiO3-Based Ceramics by Adding MgO.

Barium titanate (BaTiO3, BT) is the main raw material of multilayer ceramic capacitors. As thinner layers of dielectric elements require smaller BT grain diameters, BT-MgO composites have been widely studied owing to the plasticity of MgO and its inhibition of grain growth. However, further improvements of the dielectric properties of the BT-MgO system are still urgently needed. Herein, composite ceramics of Ba0.7Sr0.3Ti0.9925Tm0.01O3 (BST)-x mol% MgO (x = 1, 2, 3, 4, 5) were prepared. The dielectric constant of BST-1 mol% MgO at room temperature was approximately 3800, which was 1/3 times higher than that of BT-MgO composite ceramics. The dielectric loss was less than 0.004 and 2/3 that of BT-MgO composite ceramics. The Curie temperature of BST doped with MgO was below 0 °C. The anomalous increase in dielectric constant was caused by the co-doping of Sr and Tm with BT, while the reduced dielectric loss was due to the uniform dispersion of MgO at grain boundaries, which hinders grain growth. The Curie temperature shift was mainly due to accumulated oxygen vacancies. Thus, this work provides new solutions to further improve the dielectric properties of the BT-MgO system, including changing the doping elements and adjusting the doping ratio.

Daytime Radiative Cooling Coating Based on the Y2O3/TiO2 Microparticle-Embedded PDMS Polymer on Energy-Saving Buildings.

Daytime radiative cooling technology can release heat into outer space without consuming any electricity during the day while reflecting as much solar radiation as possible. This characteristic gives radiative cooling materials considerable application potential in the fields of energy-saving buildings, fabrics, and photovoltaic cells. The radiative cooling coating (RC coating) applied to a building should cover a large area of the building surface, so a RC coating was prepared by spraying. The RC coating consisted of highly near-infrared reflective yttrium oxide (Y2O3), titanium dioxide (TiO2), and polydimethylsiloxane (PDMS). The RC coating could reach a high solar reflectance of 92.2% and a high atmospheric window emissivity of 94.9%. The complementary reflectivity of TiO2 and Y2O3 was the key to obtaining high reflectivity for RC coatings. The results of field tests showed that the cavity where the RC coating is cooled was 7.7 °C lower than the ambient temperature under direct sunlight. Moreover, the average radiative cooling power of the RC coating was 72.5 W/m2 on a hot summer day. In addition, the RC coating has good stability and thus can be used in various conditions, such as on outdoor buildings.

Corrosion Resistance of Modified Hexagonal Boron Nitride (h-BN) Nanosheets Doped Acrylic Acid Coating on Hot-Dip Galvanized Steel.

The hexagonal boron nitride (h-BN) nanosheets modified by silane coupling agent (KH560) were doped into acrylic acid coating on the surface of galvanized steel to improve its corrosion resistance. H-BN nanosheets modified by KH560 were prepared and characterised by scanning electron microscopy, transmission electron microscopy, atomic force microscopy, X-ray diffraction, and Fourier-transform infrared spectroscopy. The corrosion resistance of the acrylic acid coatings was measured by electrochemical testing. The results show that the corrosion current density of the coating with modified h-BN nanosheets was reduced from 2.2 × 10-5 A/cm2 to 2.3 × 10-7 A/cm2 compared with the acrylic acid coating. The impedance of the composite coating with modified h-BN is 4435 Ω·cm2, higher than the BNNS coating (2500 Ω·cm2) and the acrylic acid coating (1500 Ω·cm2). This is due to the physical barrier and electrical insulation properties of the hexagonal boron nitride (h-BN) nanosheets.

Effect of Ti Addition on the Microstructure and Mechanical Properties of SiC Matrix Composites Infiltrated by Al⁻Si (10 wt.%)⁻xTi Alloy.

This paper proposes a simple reactive melt infiltration process to improve the mechanical properties of silicon carbide (SiC) ceramics. SiC matrix composites were infiltrated by Al⁻Si (10 wt.%)⁻xTi melts at 900 °C for 4 h. The effects of Ti addition on the microstructure and mechanical properties of the composites were investigated. The results showed that the three-point bending strength, fracture toughness (by single-edge notched beam test), and fracture toughness (by Vickers indentation method) of the SiC ceramics increased most by 34.3%, 48.5%, and 128.5%, respectively, following an infiltration with the Al⁻Si (10 wt.%)⁻Ti (15 wt.%) melt. A distinct white reaction layer mainly containing a Ti3Si(Al)C2 phase was formed on the surface of the composites infiltrated by Al alloys containing Ti. Ti⁻Al intermetallic compounds were scattered in the inner regions of the composites. With the increase in the Ti content (from 0 to 15 wt.%) in the Al alloy, the relative contents of Ti3Si(Al)C2 and Ti⁻Al intermetallic compounds increased. Compared with the fabricated composite infiltrated by an Al alloy without Ti, the fabricated composites infiltrated by Al alloys containing Ti showed improved overall mechanical properties owing to formation of higher relative content Ti3Si(Al)C2 phase and small amounts of Ti⁻Al intermetallic compounds.